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  1. Hello, I am currently working on programming my first sortation system.  Attached is a blue print of the in feed conveyors and their loadout lines.  As boxes merge together they will be scanned by the barcode scanner.  From there we will be told which lane each box must go down, from the WCS.   My question is, without encoders, what would be the best way to control this system? Counting the packages as they pass through the photoeye? Or setting timers?   Thanks, James Sorting Conveyor Layout.pdf
  2. On-Off Temperature control

    Hi, i'm actually working on a project with a CPU33 CJ2M and a external analog output CJ1W-AD04U I'm trying to read the informations coming from a PT100 sensor and control a valve which act on the temperature. i'm kind of lost in this project because it's my "first time" with Omron ! Which function block must i use or how must i program this would you show me example ?  Thank you for the help guys.
  3. Hello all, I am still fairly new to this forum and PLC's in general. I am trying to connect a EA9 touch panel via Ethernet to an Allen Bradley Micro Logix 1400 PLC. I am using Ethernet over serial because I need the serial connection to program while using the touch panel. I have given the Panel the IP Address 192.168.1.20 with a subnet mask 255.255.255.0 and I have given the PLC the IP address 192.168.1.10 with a subnet mask 255.255.255.0. The panel is not communicating with the PLC and I have very little knowledge on the subject, anyone's help would be greatly appreciated. The picture on the top is from the PLC and the picture on the bottom is from the C-More program for the panel.
  4. CJ2M-CPU32 and CJ1W-TC002 help

    Hi everyone. l have a project with omron plc but l dont know omron. l have CJ2M-CPU32 and CJ1W-TC002 also input and output units. do you have a example temperature control programme for this device ? 
  5. AnyViz is probably the easiest way to monitor, operate and analyze your PLC remotely, thanks to the cloud from any location. No need of additional hardware or software licenses. More info at www.anyviz.de Functions: Real-time process data visualization with just a few clicks Record and analyze machine data easily Targeted Condition Monitoring Remote control - from anywhere in the world Connecting machines, beyond location boundaries Access with any modern browser and any kind of device like notebook or smartphone Have a look at our YouTube Channel to see AnyViz in action.
  6. Particulate Measurement In CX Programmer?

    I am currently in the process of an efficiency project for a company looking to measure at what point their process starts to create particulate (in this case, smoke) so we can accurately defer the smoke into a combustion chamber to be burnt off. My question is, is it possible to use the Dywer SERIES PMT2 Particulate Transmitter for our measurements using a CJ2M-CPU33 Omron Controller and CX Programmer. http://www.dwyer-inst.com/PDF_files/PDS/DS_PMT2Rev.1.pdf If we can use this, I am wondering which cards I would have to get for communication to this transmitter? CUrrently I have analog in and out, (DA041 and AD081-V1), and digital in and out, (ID211 and OC201). Any information on getting this sensor set up is appreciated. I am not familiar with this type of process control. *****FYI If this is not the correct topic to post this, please move it to the correct one.*****
  7. I'm looking for some general information about different types of vibration/temperature sensors. What type, brand, model number, etc. will best fit my application.  Scenario: I want to monitor the vibration and temperature of multiple motors and gearboxes for a large overhead conveyor system. If an oil leak occurs and temperature increases, I want to see a temp. alert via a HMI. If a something mechanical fails, I want to see a vibration alert via a HMI.  I've looked into sensors that stick to the outside housing of the motors or gearboxes via a magnet. My concern is justifying the temperature readings. How accurate would a sensor that reads an "ambient" temperature be (compared to a thermocouple on the motor coil itself or some sort of probe)? Also, would the location of the magnet  on the motor or gearbox drastically affect the temp. or vib. readings? Has anyone had success with a similar setup? If so, what devices did you utilize? Are these systems truly beneficial?  I'm currently considering Banner's wireless products...
  8. Hello admin, Im new to PLC domain , i have one OMRON CP1E N30 with in built RS 232 port and ladder program to run in Homing and forward and reverse motion. I want to control the PLC from a computer using RS 232 communication. From what little i read from manual supplied for programming ,i came to know that there are two type of commands C mode as well as Fins commands. My doubt is whether these commands can read/write CIO memory addresses that are used to set and reset the motor enable/disable in ladder program through CX programmer software? for example: in my ladder program CIO memory address 30.00 is the motor enable/disable address so if i want to control externally from a PC to enable/disable the motor ,which commands should i use and is there a format to send these commands as well as the value. I am planning to build a GUI in Labview to cotrol the PLC via Serial RS 232 . How can i do it ? Thanks in advance.
  9. Hi everyone! I am currently using both Motion controller Q172DSCPU and Simple motion controller QD77MS for my application. I spent time for Advance synchronous control with Motion controller QD172DSCPU. However, I wonder that is there any solution to combine synchronous control and interpolation control? For example, I need controlling 4 axes consisting of 3 axes for helical interpolation and 1 axis for linear position control. The problem is that all 4 axes start and complete position at the same time. Does anybody have experience in this? please share your ideas. Thanks in advanced.  
  10. Beckhoff Control panel testing?

    I am a technician at a large repair facility and we often have Beckhoff control panel displays come in for repair. I'm having trouble using Twincat to set up the buttons on a CPxx to test the buttons and assignable leds. We have a PC running windows XP with the twincat software, a CP9035 pci card to connect the CP to the pc, i can see the PC's display on the CP and also recognize the CP in twincat, just unsure how to map testable functions to the keys on the CP. Hope this all makes sense. Hopefully there is a Twincat guru out there that knows how to do this. Thank you!!
  11. Ground Loop

    Hello everyone, I have a quick question regarding Din rails, chassis ground and ground loops. Here is where I am getting confused. I connect my back panel to earth ground which, connects my control panel chassis to earth ground. I screw din rails on my back panel. Question #1: logically, my din rails are now connected to earth ground through the screws connecting to din rails to the back panel. Am I wrong here? As I have seen in many control panels, I connect a ground terminal block to my din rail and connect it to earth ground (the terminal block couples with the din rail through metal clamps). I now use that ground terminal block as a single point source to ground all my other components in the control panel (I connect my ground terminal block to earth ground using a wire).. *** the ten thousand dollar question is Didnt I just create a ground loop between my ground terminal block mounted on the din rail and my back panel chassis ground. For one reason or another the two different location might be at slightly different potentials causing current to flow. Where is my logic off here???? Thank you
  12. I have been searching on how to import logic 500 tags to connected component workbench for panel view 800 project and striking out is there a way to do it? Project is to replace optimate  OM440  HMI connected to MicroLogix 1500 with a panel view 2711R-T7T. Replacing the controler is out of the question at this point. Tom
  13. hI.. I've asked for this in the past and, so far, haven't been very lucky.  Most of the projects I run into have 4 or 5 axis, lots of analog and sensor input.. or don't have the HMI part of the "Machine" I have a nice NJ 101-1000 with the NA 7 inch HMI.. along with a R88BD-KNA5L-ECT servo and a 50W  G5 motor.. type  R88M-K05030H-S2.  All On a nice rack with power supplies and some EtherCAT I/O  (It all functions .. even "MC Test Run" gets the motor to jog ..    But.. no way to "home" it.... The motor is in "rotary mode"   but... it's NOT got an Absolute encoder.. it's a incremental... sniff!     I just want it to stop on zero ..Or anywhere, and call it zero ... and make moves plus an' minus in degrees, that's all....  I assume I have to send it some signal (push button) while it's spinning that tells it it's in "Proximity" to home and it then it does something which makes it end up on zero.    I've homed a lot of linear motors (LinMot) an' they are very easy to work with.    But, Omron has 10 different homing modes .. and they aren't very well explained.  Well, they aren't explained at all in that 502 page user manual... you have to already know how to do it, in order to understand the explanation... Example:  Take the "Home Proximity Input Signal"  .. I can imagine what it might do, to help control a move to home.  I can even imagine what's making the signal .. and that somewhere there is a place where the homing parameters are set... like the "axis setting table"  .. but, it's not a Global Variable, or a Data Type .. I could imagine it gets into the system from the CN1 I/O connector? or some I/O somewhere? But.. I grow weary of imagining how this system actually works..  Building a simple working project, from a tutorial, or even downloading a simple working project (.smc2 file) and making the minor adjustments to fit my equipment ... would make all the difference in the world.   I've searched Omron's Libraries of .smc2 files.  Haven't found any yet that aren't on the level of "Top Gun" (a seriously complicated project for a 1-week training class) ... Oh there are several.. related to IAG object files .. but those Library files are not "working projects" intended to serve as a Tutorial.. they are limited projects, ready to be configured with IAG Object files, and "your" programming ... So that you can write the programs you need "faster"... which is nice... but, no help here. Somewhere out there.. is a nice simple .smc2 project file where you get to control a simple motor from the HMI  ..Preferably using an NJ CPU and a NA HMI .. home the motor.. jog the motor and input a few "go-to" positions... sigh!..   Like you would do in a One or Two Day class...   This kind of thing should be already be available in the Sysmac Library ... Thanks much for listening..  sorry about the rant.  
  14. hi all master mind   I m irfan from Pakistan   I want to drive servo motor with plc Mitsubishi fx3g.friends how create the A.pulse and B.pulse in the programming ladder for servo Drive. respected masters solve it problem with thanks
  15. Hello, I am currently installing a PLC control panel and due to space constraints, we will need to install the Panelview 600 HMI separate from the Micrologix. We purchased a 50ft Allen Bradley communication cable, but 50ft will not be long enough. We have about 70 to 75ft of conduit between the panel and the HMI. I would like to know what options we have for this connection. I read that for serial connection, we shouldn't go past 50ft. I understand the Micrologix 1100 has an ethernet connection and the Panelview does as well, but I'm not sure what changes would be needed in order to communicate through the ethernet port, instead of the RS-232 port. Any suggestions will be greatly appreciated.   Thanks, JCG
  16. schneider somachine

    hello everyone,  Im new with schneider electic , ı m planing to work with Altivar 630 variable speed drivers and i want to control it with M241 plc in somachine . but when i want to configure in somachine i could not add the driver to my hardware. is there any document about it ? or does anybody control it like this ? 
  17. Have a red lion HMI G306A connected to a micrologix 1500 plc. Communication working. I want to be able to change screen through plc as well as have plc be able to read what acreen is active. Had an old panel view hooked up and can use an integer to do this one for active screen and one for screen change called for from plc. Thanks for the help on this.
  18. I'm having problems with some explicit messages between the 1100 and the power flex 525, the message that send the commands to the 525 has the error code e6 and according to what I read the error describes Target node cannot respond because requested function is not available. Thank you for your help.Vinicius Galvão
  19. Hello all I want to know if is possible implement the standard IEC 61499, for distributed control, in a PLC Micrologix 1500, this standard proposes use function blocks, but this blocks are different to the blocks proposes for the IEC 61499
  20. I'm designing a PLC system in which a Micrologix 1400 talks Modbus TCP/IP with three Modbus TCP-capable SCR controllers. I've never done Ethernet/Modbus TCP communication using the 1400, so I'm asking the following questions: 1. Can I connect the 1400 PLC and the three devices to an Ethernet switch and configure Modbus TCP communication from the devices to the PLC (data collection only) ? The switch will also be connected to the customer's DCS, receiving the data from the PLC and the three devices. 2. Can I connect the Ethernet port on the1400 PLC to the Ethernet switch directly, or do I need some kind of Ethernet interface, like the 1761-NET-ENI ? 3. The system also includes an HMI, connected to the 1400 PLC by RS-232 communication. Any issues with communicating with the HMI and doing Modbus at the same time? Your help in this matter would be highly appreciated. Thanks. Ron
  21. Temperature controling with module

    Hello to everybody! This time I need to make a program to control temperature ... Some help? I don't know how to use an analog module, I'm just starting to working with them. The PLC I have a FX3u-32MR/ES (Mitsubishi), and I have the modules; FX3u-4AD-ADP and FX3u-4AD-PT-ADP for temperature measurement. PLEASE HELP? Have a good day!
  22. i need a example code for position control of MR-J3-20A with QD75D4 as intelligence module. and i want to see the parameter if possible  
  23. Hi everyone, I have a Micrologix 1400 that went out over the weekend.  First thing that happened was a contact went out on it forcing us to move the wire and change the program to a different location, but then the next day it provided full voltage to a solenoid even when it was supposed to cut out via timer.  We switched the processor out, but now I want to find out why it went bad, and if there is something I can do to make the next one last longer.  I don't have techconnect through AB (That I know of), so how and where do I send my processor out to get a post-mortem analysis on it?
  24. As I am a noob this is probably a noob question. I have a machine with a micro 1400 and if the machine has a fault or jams it lights it's "machine fault" lamp. The fault can be triggered by one of 8 prox switches not getting made within a certain time span. There is nothing to indicate which one. I'd like to program the lamp to, rather than stay on steady, have a blink pattern to indicate which prox caused the fault condition. 3 blinks and a pause, then repeat for PROX 3 for example. I have searched for this with no joy. Thanks - Jon