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1. ## Problem with Stepper Drive

PLC : Mitsubishi FX5UJ-60MT/ES Stepper Drive : TROY TR22-2   My problem is, When I Jog it, the Motor will have noise and vibrate(Example at video). I already ask my supplier and they test with their kit, my supplier says suspect the speed may not enough faster, so will have this noise. But when I use PLC to trigger it, still have the same problem. Even I increase the speed, the motor still rotates the same as the video.   i changed PLC to Omron  CP2E PLC, don't have this kind of issue.    Please help me,Thank you WhatsApp Video 2023-05-25 at 12.53.32.mp4
2. ## Motor sizing

Hi Guys,  It might be an off topic, but I need some help, with motor sizing. I have to choose a Sew motor with a proper gearhead. I made the calculation, for the speed thats okay. But I got stuck with the loads. It will be a conveyor, the roller and the product mass altogether is 29 kg. I  made the calculation for the load inertia check: Roller moment of inertia (J1);    m2=mass of roller;     d=diameter(mm) J1=1/8*m2*d^2*2=1/8*8*0,2^2*2= 800 * 10^-4 kgm^2 Belt and material mass = m1 = 21 kg;  Belt and work moment of inertia (J2): J2=m1*( π * d)^2/4* π ^2= 2100 * 10^-4 kgm^2 J=J1+J2 = 2900 * 10^-4 kgm^2 They give me a motor with gearhead, sew eurodrive Ka37/T DRS71S4BE05. This motor performance is 0,37kW, I think its enough, but on the documentetion, I didn't find any data, about the permitted load inertia. Can anybody help me with this ? Thanks ahead.
3. ## Cable Cross section for AC motor

Hello I am not sure if anyone know how to select cable cross section for 5KW AC motor? Thank you
4. ## Powerflex 400 25HP wird amp behavior

ello I have a powerflex 400 of 25HP for a 60amp 25HP motor, the motor have a belt that move the clarifier of milk. It is a process that requires strength to move.So I try with the motor without the clarifier the vdf works well with a constant amp of 12 to the max of 50hz that is set up with a ramp of 600 sec.Then I try with the belt that move the clarifier... The vdf start the ramp with a wird amp behavior like 10 sec 100 amp and then 13 amp for 10 sec.When it gets to 50hz (the max) it starts the same behavior 13 amp when it reach the max RPM and when it decrease a little bit it gets 100 amp to get to the max RPM again.In this vdf powerflex 400 I didn't see the % of torque options that the last one Fuji had.Someone told me that powerflex 400 is not for power processed, they are focus in pumps and blowers more alike, and that I need a vdf vectorial like a powerflex 725.What do you think...PD: as the 100 amp is like 10 sec the protections dont show up. PD: I made a try with water and hot water, in that point with the max hz  (and 6800rpm) when the hot water start to flow the amp gets constant in 75 amp, but the motor dosnt get to the 6800 rpm again it just keep trying in 6700rpm and it mantains the 75amp triggering the motor protection for overload.
5. ## Hybrid Stepping Motor 2 Phase on Fx3U-128MT

Hi , we have Fx3U-128MT and a Hybrid Stepping Motor 2 Phase (17HS4401).   Do we need to install  FX3U-2HSY-ADP to control the stepping motor or we can program it no problem using  PLC User's Manual - Positioning Control Edition? Do we need  a Driver?
6. ## home postion servo J3

Hi, I have a Mitsubishi Servo motor with its amplifier MR-J3-350T. I lose the home position. How can I set the value of the position to zero if I detect a home detector. I use gx developer. thank you
7. ## Kinetix 5500 and motor setup

Hi, I am quite newbie in the PLC world but I got my hand on a Kinetix 5500 (model 2198-Hxxx-ERS2) with a VPL-A0631E-C motor. I also have a CompactGuard logix 5380 to program it. I am doing a "for fun" project to experiment and learn how the devices work.  My first question is about power wiring. In my understanding from the manual, the Kinetix 5500 main power can be configured as three-phase or single phase (Using the L1, L2, L3, GND connector - think is called IPD). In my home I have a classic 220V (EU) socket. Is there a way to connect the Kinetix directly to my socket? I tried a few random stuff like L1 -> L , L2 -> N or L1 -> N , L3 -> L,  (GND -> GND) but every time the circuit would break. (Actually, I had one lucky attempted where the circuit did not fail with  L1 -> L , L2 -> N, and I managed to operate the motor, but when I reconnected it again it failed. Am quite buffled about the issue here. I am using a socket splitter if that something to comment on.) The second question is about purchasing an actuator. I found many interesting stuff like index tables or linear actuators. I requested a few quotes from some vendors but the price range they provided is a bit off budget for me (the majority was more than 2k). I am looking for some thing to attach to the motor in a price range of 1k - 1.5k. Do you have any suggestions for me? There are no load requirements. I just need to have a moving part so that I can for example put a barcode sticker on it and change the behaviour reading on that. I could attach something handmade but I am willing to put something extra to buy commercial equipment. As I am new to this, feel free to comment any inaccuracies or misconceptions. Happy to learn.
8. ## FX5 or Q Series Step Motor Control

I searched FX5 manuals and it appears that with the high speed inputs I can run a stepper motor without a motor controller. I have little experience setting up a new system with any motor but have made changes with servo issues. I sent a request for info from my supplier but I still have some questions/requests.   1. Can an FX5U control stepper motors without a motor controller? 2. If not then what Q/R series setup is required 3. Are there any document to help understand? (program examples are welcome)   Main objective is to run a sensor head to 3 or 4 specific points using a belt driven linear actuator with a nema motor.
9. ## PLC Panasonic FP0R Motion Control

Hi, I am using FP0R C32T, i use FPWIN GR to make plc program using jog operation instructions F172. I used the program exactly like manual, but still got error code 45? Did anyone know about this thing?
10. ## Newbie using FX0s 3 motors forward then reverse

Good Afternoon  im a complete newbie when it comes to PLCs but have done plenty of PIC programming in the past. I've been gifted a couple of FX0s 20mr units to try to repair something I made with PICs years ago. It got damaged during a move and I can’t see well enough now to make PCBs anymore so thought that this might be a solution. The basic operation is  1. switched on 2. motor A moves till hits limit switch (X000) 3. Wait 2 seconds 4. motor reverses till hits second limit switch (X001) then once this has been completed then the following  5. Motor B turns clockwise for 30 seconds then stops  And while Motor B is turning I need Motor C to turn until hitting limit switch (X002) I then need to get it to repeat on the press of a button but I need to reverse operation of Motors B and C I am using double position relays to drive the motors so motor A is on Y000 and Y001 if I power either relay the the motor turns in that direction. Same with Motor B and C Y002 to Y005 is this something that’s possible with one of these controllers or am i going to be programming a PIC to control the PLC ?   All the various COM and powers are connected up, I can individually make every motor do what I want, but the program doesn't flow from one item to the next. but this is probably just me
11. ## MonitoringServoMotorTemperature

Is there a way to monitor the Temperature of a Servo Motor on Allen Bradley Servo motors... MPL? PLC: CompactLogix 1769-L30ERM Drive: Kinetix 6500   Motors: MPL-B310P-MJ72AA, and  MPL-B560F-MJ72AA I would like to be able to monitor the temperature, and flash a warning screen on the HMI if the Motor gets too hot, or perhaps shut down the operation before the Motor overload trips. The drive and PLC are connected through Ethernet IP What I don’t know is if that Motor heatsink temperature information is available to the PLC.
12. ## Kinetix 5700 Inverter Fault

Hello, Have this error come up constantly and can't be reset. Motor hasn't tried to drive at all. Second motor showing same problem. This is a new configuration on new machine. Other inverters configured without any problems. Anyone seen this before or any ideas what could be the issue.
13. ## stepper motor position control

Hello, I need to have a cx-programmer code which I can control my linear actuator position by setting 3 positions with timer, I am using a CP1L pro'skit
14. ## Sample blocks for S7 1200 plc's

Hi experts, please share the sample blocks for the EDITABLE TIMER block it should be editable from HMI(Siemens). And also motor run hour block. Actually i am having all blocks in tia v12 version and sadly i dont have the old software to convert it again. So please share the blocks that it shoud be work in TIA V14 for s7 1200 plc's. Please note that the blocks should use add instructions to calculate the time because i don't have much memory.
15. ## Stepper Motor Control

can anybody Know how to control stepper motor using PLC
16. ## Should I apply 3 phase power before drive is awake?

Hi all. I have a Kinetix 350 and an AB TLY servo motor. I'm using the drive's STO function. AC power is supplied into the drive, passing through an "M1" contactor. It makes sense to m e to keep that contactor open, preventing AC power to the drive, until the drive is fully awake.  Is that what you guys do? Someone suggested to me in another forum ( http://www.plctalk.net/qanda/showthread.php?t=121021&highlight=drive+awake ) that there is no reason not to supply power to the drive right away because the STO function is inhibiting power to the motor anyway.
17. ## Help catching my runaway TLY Servo

Hi All, I have an AB servo TLY-A110T and 2097-V31PR0-LM Kinetix 350 drive. I thought that it was fully configured and ready for tuning, but when I issue a MSO it immediately starts to spin the shaft (no load yet). This lasts about a second until a Physical Axis Fault, Excessive Velocity Error occurs. I've double and triple checked the feedback and power wiring, and everything looks right. Is there anything else I can check? What can I do to trouble shoot this if I can't even give an MSO? Any insight is greatly appreciated.
18. ## absolute motion servo motor and emergency stop

Bonjour, Hello, I use a l33erm automaton and a Kinetix servo motor . This servo motor drives an engine with a chain moving in steps of 100 millimetres (there are 15 steps on the chain ) At each top of a cell this motor advances by 100 millimetre. in reality it advances from about 0 to about 100. Sometimes it is 100,002 times to 99,997 (this is important further) and when I give it a top it goes back to about 100 (100,003 times to 99,996) And so on and so forth up to no problem, I use a MAM with an absolute type of movement. It works.     However, this does not work any more after a rearmament following an emergency shutdown. if it is a 100,002 no problem at the next top the chain advances one step But when the engine is shut down at 99,997 and I give it the order to go to 100 it advances only by 0,003.  This only happens after an emergency stop (or door opening). Thank you for the help you can give me excuse my English this is a machine translation Un séjour sans faille
19. ## Need to Origin a Stepper Motor

Dear Friends, I am doing a pick and place project using stepper motor.programmed movement by PLS2 command and motion are running fine.I want to program origin for the stepper axis.Please help. i don't know how to origin with a home sensor input.I am using CP1E PLC and stepper driver DM860.
20. ## Average motor speed

Hi Guys!   There is a task. I have a motor, and I can monitoring the actual speed. The question is how can I to determine the average speed, if I know just the actual speed. If the speed is zero, it must be ignored. So I have to measure when the motor moves. Anybody have any idea? How can I solve this problem. RSLogix 5000.  Thank you.
21. ## Omron 1S Servo - self made cables .How to do it ?

I have 200W - 200VAC : Omron R88D-1SN02H ECT Servodrive and Omron R88M-1M20030T BS2 Servomotor I wish to make myself the connection between Drive and Motor , with self made cables. Connectors ( JAE ) - Japan Aviation Electronics JN6FR02SM1 - 2 pins - brake cable in motor side JN6FR07SM1 - 7 pins - encoder cable in motor side JN6FS05SJ2 - 5 pins - power cable in motor side Molex 55100-0670 - 6 pins - encoder cable connector in drive side - ( IEEE 1394 - Firewire 400 ) https://assets.omron.eu/downloads/manual/en/i823_1s-series_setup_manual_en.pdf http://multimedia.3m.com/mws/media/569007O/3mtm-i-o-interconnect-system-2-0-mm-for-ieee-1394-ts2296.pdf http://www.jae.com/z-en/pdf/MB-0161-1E_JN6.pdf https://industrial.omron.mx/es/media/I586-E1-02_1S-Series_EtherCAT_UsersManual_tcm851-112757.pdf ======================================== How can i know which it's pin #1 from each socket from Drive and Servomotor ? Atention !!! I'm not talking about pin numerotation from connectors which i connect to drive or motor . I wish to know the pin #1 from Drive CN2 socket and from Motor sockets ( power , brake and encoder ) http://www.jae.com/z-en/pdf/MB-0161-1E_JN6.pdf In MB-0161-1E_JN6.pdf you can see the numerotation of pins from "Receptacle" . That means , the "Receptacle" it's that part what is in Omron Servomotor ? Or it's the part of JAE connectors , which it's inside of connector housing ? The question is , how can i be sure i don't make a mistake, and i know the right numerotation of Encoder socket of Omron Drive : CN2 and the right numerotation of Omron Servomotor ( brake , power and encoder cable ) I've found schematics about how to connect the Drive with Motor with power , brake and encoder cables , but i didn't find a pin numerotation of sockets ( drive side CN2 encoder socket and power , brake and encoder from motor side ) I didn't find nowhere the right numerotation of pins from CN2 socket of Drive and from Servomotor sockets ( i find it something from above JN6 series connectors from JAE connectors ) I wish to know where can i find the numerotation of pins from Omron R88D-1SN02H ECT Servodrive and Omron R88M-1M20030T BS2 Servomotor Specially , the Encoder cable numerotation from Drive side and Motor side . I've noticed in attached picture the numerotation from Drive , CN2 encoder socket ( IEEE 1394 - Firewire 400 ) . That's correct ? It's right numerotation ?
22. ## Measuring motor current without VFD?

I have project where I need to measure motor current but I do not need to control the speed of the motor since it would always be running at full speed. Do I still need to use VFD to get feedback or is there cheaper way to measure the current?
23. ## RC servo motor sg90

I new to the Cx-programmer. I'm facing a problem where i need make the servo motor go to certain direction and stop at the direction until other signal is sensed. Is there any instruction which can be used to do the ladder diagram? is it using PWM instruction? Is my servo motor (sg90) suitable for PLC ? do i need motor driver for this servo motor? or i just have to connect to the PLC 5v ? Im using CJ1M CPU21 PLC module. Im doing a sorting system project that use the servo motor to slide the item to certain angle.
24. ## Stepper motor initialization and E-Stop switches

I've been building a contraption with linear rails and stepper motors. It has an X, Y, and Z axis. I'm using Velocio PLCs to control the motors which seems to be work well so far. I understand these are not very common and my question are related to general motion control, not Velocio programming specifically. Since I'm new to PLCs, programming, and stepper motion I thought I'd ask for some input instead of trying to reinvent the wheel. I'm to the point in the build where I'll be adding emergency stop/limit switches and am wondering how to go about writing the program; if there's an "industry standard" way to go about it. I figure the PLC will check to see if any switch is active. If one is, drive the motor away from it till it's inactive and store the location. If one is not, drive the motor until a switch activates then back off a until it's inactive and store the location. Drive the motor to the other limit of the axis (the number of steps should be known) to activate the switch, back off and store location. Rinse and repeat for the other axes. Is my approach about right?
25. ## Vibration/Temperature Sensors

I'm looking for some general information about different types of vibration/temperature sensors. What type, brand, model number, etc. will best fit my application.  Scenario: I want to monitor the vibration and temperature of multiple motors and gearboxes for a large overhead conveyor system. If an oil leak occurs and temperature increases, I want to see a temp. alert via a HMI. If a something mechanical fails, I want to see a vibration alert via a HMI.  I've looked into sensors that stick to the outside housing of the motors or gearboxes via a magnet. My concern is justifying the temperature readings. How accurate would a sensor that reads an "ambient" temperature be (compared to a thermocouple on the motor coil itself or some sort of probe)? Also, would the location of the magnet  on the motor or gearbox drastically affect the temp. or vib. readings? Has anyone had success with a similar setup? If so, what devices did you utilize? Are these systems truly beneficial?  I'm currently considering Banner's wireless products...