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Found 230 results

  1. Trying to log into NA HMI, NA5-7U001B  Direct, using USB or Ethernet.  All attempts failed .. tho, it was easy to log into the NJ Controller, direct, with USB or Ethernet using the same PC. Then a window popped up.. saying the firmware needed updating in the HMI, and suggested launching the "update" from the same window... Then, after a few minutes.  a "update failed" was displayed on the window.. and the HMI screen changed to this: ..and the green LED went RED ... aaaaagh!   HMI no longer works... any idea why this happened, or the failure to log in happened.. or, what it will take to fix it? Please tell me it was something Omron did .... Thanks Much, Regards, ,Michael PS:  additional info..  I was using Sysmac Studio Version 1.1 .. because I could log in to the CPU (USB and Ethernet) and not the HMI.. I changed to another PC with Sysmac Studio Version 1.17 .. Now I was only able to log into the CPU with Ethernet.. USB login failed. .. and, so did any attempt to log in to the HMI (USB or Ethernet) It looks like if you use a new version of Sysmac.. better not have a device with  "old firmware" ..  I think it was the V1.17 that presented the window suggesting the Firmware Update ...  sigh!
  2. Motion Control

    Hi Everyone.   I have been tasked with changing out an older Flex Drive servo drive to a more modern Micro Flex drive in a machine that has an Omron CQM1H-CPU51 PLC.  I'm having a few issues but hope that i can gain some clarity around at least one of the hurdles Im facing from here. Biggest issue for me at this moment is My work hasn't yet purchased a programming lead for this PLC (or even the bits required to make one myself) but i have a feeling the control for the Servo is done via motion control in the PLC.  Question here is, if changing from one servo drive to another type, will the motion control code need to be updated to work with the new servo drive?  I have very limited experience with motion control itself at this stage so I'm a bit lost when it comes to these sort of details. Regards Kiwi_man82
  3. CP1E won't connect or run program

    Hi there! Today a CP1E-E10DR-D suddenly stopped working. RUN led was off and I couldn't connect to it via USB getting this error: "Selected port does not exist. Select proper port number from Change PLC dialog and press OK button", and automatic online function didn't work as well(it's not a cable/driver problem since I successfully connected to a CJ2 CPU using same cable and PC). Since I also tried to connect with the CPU outside the control cabinet with no success, I asume there is something wrong at hardware level.  My question is, have you ever faced something like this? My plan is to try to revive it somehow (maybe trying to locate any defective component in the PCBs or something). So I was just wondering if you have any advice in order to achieve it.  Thanks in advance!
  4. Q02CPU Error 2200

    Hi All; Trying to make a backup of a Q02CPU.  Used GXWorks2 to get the program and parameter files from the working CPU.  The System is on an 8-slot rack with mixed IO including a ProfiBus module (QJ71). Got a new CPU, powered down the system and installed it after setting the DIP switches the same as the working one (2 and 3 both on, others off). Power on system. Download the program and parameters to the unit, have the ERR LED blinking and the CPU will not run.  PLC Diagnostics show this 2200 error, which when I look it up in the book starts talking about 'drives', which I find out have something to do with the DIP switches.  The combination of switches 2 and 3 indicate the parameters are to be stored in Standard ROM (Drive 4), but apparently this is not happening when I do the download of the program and parameters.   Is there a specific procedure I need to follow to put the parameters into Standard ROM (Drive 4)? Or, did I get a replacement CPU that is either A)Bad or B)does not have this Standard ROM? Or...?   Any assistance would be appreciated.   CPRenaud
  5. QD77GF Error D304

    Hi. I am using PLC Q06UDV wit QD77GF to operate 11 servos, it is my first time using QD77GF and CC-Link IE Field. I've done the parameter setting. but the qd77gf error lamp started to blinking. i try to check it in cc link ie field diagnostic and didn't find anything except the error lamp blinking in monitor view. then i checked system diagnostic , no error showing up but, only historical error when i started the power of plc. it show D304 error.  in manual book the solution are lengthen the operation cycle qd77gf, check the cable, and shorten plc scan time. where can i find this setting sir?  
  6. Omron NB Software

    I am facing the error while compiling the program , there is only 1 error , but not able to figure what is the actual error. Please suggest and support.
  7. Q-Series - Operation Error 4100

    Hi guys. I found error on PLC and from PLC diagnostic I found this Operation Error 4100 as per attach picture. FYI, there is no SD card mount onto this PLC. I wonder what is ATA card. This error wont affect the operation. Any advise on what to check?   This ladder is pop up when I clicked, error jump.   Thanks.
  8. Hello, has anyone noticed that plenty (not all) forum posts are changed to quotes from TWControls? What is happening here?  Hopefully only a momentary breakdown  
  9. Kinetix 5500 lost power

    Hello all,    I have 3 kinetix 5500 drives connected in series but some how the 3rd drive lost power. all the fuses in the cabinet look good. nothing else is tripped either.    any advice is appreciated.  thank you   
  10. Hi guys. I was getting Coordinates error popped up everytime I tried to go the page. If click OK, everything is normal and can operate as usual. Just wondering how to eliminate and what causing this error. Thanks!  
  11. Hi everyone,  I am new to Mitsubishi PLC. I am trying to see from where Run or speed commands goes to Servo. I have MELSEC FX2M-32MT with FX2N-1PG cards for the Servo and I am using GX Developer 8.91v  Also, I would like to mention that initially I found out that BATT V light was lit so here what I didi. >I replaced the battery within 20 second while powered ON. Before changing the battery I took upload of the program successfully.  >I have cleared PLC memory and re downloaded the program.  > Checked Memory addresses M8005 8006 both are Low.  Now, when I am trying to run  my machine it is not giving output to two Servos while a conveyor operates when started from the HMI so it means program is inside PLC, right ? Program is attached if someone wants to have a look.  labeling mc 300322.rar
  12. Panasonic FPG-C32T2H - E45

    Hi, I have PLC with Error E45. I am not very familiar with Panasonic and in manual, explanation is not very clear for me. Any help appreciated    
  13. Omron 1S Servo

    Hello:           Does anyone know the details explanation of the Homing Settings for the Axis? Set the homing operation. 0: Proximity reverse turn/home proximity input OFF 1: Proximity reverse turn/home proximity input ON 4: Home proximity input OFF 5: Home proximity input ON 8: Limit input OFF 9: Proximity reverse turn/home input mask distance 11: Limit inputs only 12: Proximity reverse turn/holding time 13: No home proximity input/holding home input   Limit Input referring to Input (I/O) ? How about Proximity Input ? It is confusing with the terms. The manual has no explanation for each of the above selection.   Any one?   Simon
  14. Hi. I use the email block on few of our NJ101-9020 controllers to send out daily reports or any status updates. Recently the PLC's started an unknown issue and fails to send email out anymore. I use the Mail_Send function block from Omron to send emails. The only Error ID i can get is 2005, with status being "Connection to SMTP" failed. Looking at the troubleshooting guide, i cannot find anything to do with error id 2005, in fact its missing. There is 2004 and 2006 but no 2005. I've tried all the obvious thing like, power cycle, redownload the whole project, create a new instance of Mail_Send function block etc. Nothing seems to have fixed this unknown issue. Our IT department did a full check on their side and nothing seems to be out of order. I can still remote into the PLC, so i dont know what exactly is the problem. Has anyone came across this error ID before? Any ideas why this might have been happening? It was working well until few weeks ago and nothing changed and this suddenly started. Any input is really appreciated. Thank you.
  15. Hello! I have been working with a Factory Talk Studio V8.0 and my computer was crashed, "blue screen". After this, I can not open my panel project anymore, I only get information Failed to open factory talk private directory for the application. How to save my project?  
  16. NE1A-SCUP02-EIP

    Does anyone have experience with the NE1A-SCUP02-EIP safety PLC? We had a machine shutdown yesterday with a L9n4 error on the NE1A unit. The manual says this is a tag data link error. Does this cause the safety PLC itself to shutdown? I always thought the EIP portion of the safety PLC was only used for status reporting to the PLC. The safety portion is strictly on DeviceNet and is independent of the EIP network.  The CJ2 PLC's error log tells me it had problems communicating with the safety PLC, the VFD, and NX I/O's which were all in the same panel going through an Ethernet switch. 
  17. 0x0408 error

    Friends need help on my plc omron CJ1W-PA202...can't find it's IP and connect with my servo drives 
  18. Hi, I need help with my program. How do I include the fractional part of the position I set for encoder? I have an Omron PLC and using cx programmer.  I need to command my servo (from HMI number input) to move to a certain position. Now using a manual computation, my servo is supposed to move 95.65mm, however, using my plc program, the resulting position doesn't include the 0.65. I used the FIXL instruction to convert my result from float to 32 bit and it removed the fractional part of the value.   Thank you!
  19. Hi, I have to implement an axis control in a NX1P2 PLC using an inverter (3G3MX2) and an encoder cabled on a EC0122 board. I found something similar implemented  on a CJ2M PLC, but I have no idea how to set up the axis in the configuration of sysmac studio and how to implement the control. Can someone help me? Some sample to catch out the configuration?   Thanks a lot Andrea
  20. Hi I have encountered a problem with CX-integrator. I'm not able to open the program. The following message appears:  System error. Save the date and close the application.  (Error code 0035) I have tried to reinstall the entire CX-one packet.  Any ideas?  Regards MBD
  21. Hey y'all- I have an application that uses an Allen Bradley servo with a brake and a linear actuator to lift a plate vertically. While maintaining a position, the servo drive (Kinetix 5500) will occasionally fault due to over-torque.  I'm thinking it could possibly be due to mechanical issues i.e. bearings in the actuator but my initial thought would be that it would fault while moving up/down as well, so far I've only ever seen it fault while holding a position. This leads me to suspect that there may be something off in the control loop. I'm not involved in the setup but I know we use load observer and I reckon we use auto-tune. Other than that, I wonder if it's something to do with the brake. I also read about mechanical resonance in the manual which seems like a stretch but it could be contributing, the frame that the actuator/motor is attached to does vibrate a fair bit.  I'm familiar enough with basic motion control using Allen-Bradley and understand the basic concepts behind the servo/control loop. However I'm at a loss for why the servo/drive would spontaneously over-torque while maintaining a position.  How would you guys approach troubleshooting this further/solving this issue?  Many thanks!
  22. Problem during tuning

    Hi! I would like to do some tuning on our machine, but the problem is that the machine stops and drops origin positions. I selected User Command method with Basic setting. After 5sec I started the tuning, the machine stops with the roblem of that axis. Is there a parameter bit that goes high (or low) during tuning? There're no strange sounds nor movements..even the amplifier doesn't give error code. Is there something else that i should check? In the Servo-Adjustments parameters, One Touch Tuning setting I found the Permissible Overshoot Amount Level is set to 0.  Can it be the problem? 
  23. Hi, I am new to this forum and pretty new to programming fanuc robots. I do have one program that is working in production under my belt. The company I work for recently bought a used M-20iA with a R-30iB controller. The robot was tested and worked before it was shipped to our facility. However, not upon start up the robot faults out and gives the error messages:    SPOT-474  NM&OUT24v shorted after MCC SPOT-476  Fix Pwr short & then cycle    I am wondering if a wire was vibrated loose during the shipment, however I have not been able to find anything in the cabinet. It looks like all of the boards are lighting up and working fine. I have been unable to find any documentation on these particular SPOT errors.    Has anyone experience this error and knows how to fix it? Or does anyone have resources that may shed light on the situation? Thanks!
  24. Hi there I was reading this thread: And trying to create 3 axes. 1 virtual axis and 2 real axis, I would like to use MC_GearIn for each real axes so both real ones follow  the virtual axis (so both can move in sync motion). But my question is: If I give Move cmd(Absolute or relative)to master virtual axis and since it's virtual, it is not going to move then how can the other real ones follow the master(assuming that it's literally electronic gearing).  Any help will be appreciated!
  25. Anyone know what could be missing to be able to import this stepper motor to sysmac? This is one of the supplied xml files for the stepper motor.     FASTECH_Ezi-SERVO2_EtherCAT - OMRON.xml