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Found 183 results

  1. FX-2NC-32MT PLC Error

    Hi, My PLC is showing error. I removed all the input & output cable from the module. Still the error is there. Can anyone help me please. What is the issue here?   Regards Sohel Ahmed
  2. We currently have Delta DVP60ES2 and DVP32ES3 PLC's doing positioning control on Inovance IS 620PS2R8I 400w Servo Drives by Pulse/Direction. Under both of these environments our pulse count read on the Inovance drives are reading higher than what the PLC is outputting. We also have Mitsubishi & Inovance PLCs, which when connected to the same Inovance drives dont have any discrepancies in the pulse count. We also have Delta ASDA servo drives, which when connected to the Delta DVP PLC's also don't have any discrepancies. Given we have tested these combinations, it has led us to believe there is something unique about the pulse train output from the DVP PLC's that is causing the Inovance drives to read additional pulses. Has anyone experinced a similar issue with Delta PLC pulse output? If so what was the solution? 
  3. OMRON NS5-SQ10B-V2

    Hello, I have an issue with NS-5 HMI. During transferring new program into HMI, after rebooting I get message: ERROR No.10: file system error: please recover the system program. What is procedure from where I can recover this HMI? I didn't find  folder on CX-Designer under C:\Program Files\OMRON\CX-One\CXDesigner\RecoverUpdate. Is there other way to fix this ERROR? I download firmware and copy it to the CF card. When I insert CF card into NS-5, and after power on unit, RUN LED light become steady orange for 10seconds and than it become steady green. Screen is black and there is not possible to do (chose) nothing. CF card is original OMRON card and wasn't formatted. How to solve this issue???
  4. Kinetix 6000 Overspeed Faults

    Hi all, I'm having an issue with one of the Kinetix6000 allen bradley servo drives on a filling line that I support. This particular servo motors controls the rotary movements of a series of pumps to ensure accurate dose timing. Every time that I start up the machine, the PLC (Controllogix L7 firmware v28) executes a homing sequence to ensure the servo finds its 0 point. However, the servo in question keeps getting an 'Overspeed Fault' (E55). So far in troubleshooting, we've basically changed every component. We replaced the drive, feedback cable to the drive, and even hooked up a new free-spinning motor directly to the drive. Every component change has resulted in the same Overspeed error shortly after the homing sequence starts. To try and rule out a mechanical issue, I even disabled the homing sequence in the PLC and tried to move the motor using Motion Direct Commands. Immediately after a MSO command, the drive faults out for OverSpeed even with no motion. The last bit of troubleshooting we swapped the position of two of the drives, but the same OverSpeed fault happened on the drive connected to the rotary movement motor. At this point, I'm even considering changing the sercos fibers and the Kinetix power rack. Has anyone experienced anything like this before, or have advice on what to try to make it work? Thanks in advance for all your help  
  5. I saved a project I am working on, had to conver it before I saved? Came back to make edits and when I went to add a new rung it come up with this error? Any fixes? Many thanks, Sean
  6. PanelView 1400e Download Issue

    I'm trying to transfer an application file to a PanelView 1400e and I'm having some difficulty. We currently have 4 of these in operation on machinery and we acquired a spare that I'm trying to get ready. All use the same exact application. I tried using a memory card but none of the PanelViews recognize any of the cards I do have at the moment so that option is out (though at one time we did transfer the applications this way so we did have at least one card that worked in the past). I was able to extract the application file from one of the PVs via Transfer Utility 32 on Windows XP. I am unable to transfer it back to the spare PV. I am using a 9 for 9 straight through serial cable on COM1 of the laptop to the 9 pin DB connector on the back of the PV. I match settings between the PV and the TU32 (baud rate, parity, error). I put the PV on Transfer Application screen on the Serial tab. I open up TU32 and choose the application file (approximately 86kb in size). If I select memory partition 1 for the destination, I get a dialog that pops up telling me that partition 1 is full and it shows me the size and free space on both partition 1 and partition 2. The size for partition 2 matches what I see on the PV on the Terminal Information screen (approximately 2200kb in size and same is free). When I then select partition 2 for the destination and click OK, it asks if I want to format the destination. If I click NO, the transfer fails because "User did not format the destination". When I click Yes to format, the PV starts formatting partition 2 and the progress bar goes up to 100%, then a message comes up that the format is complete, waiting for application transfer. On the TU32 screen, the format progress goes up to 11% then hangs and eventually reports that the format failed. I've done this a number of times and it is always 11%. However, when I click OK and then go back to the main screen on TU32 and once again select to transfer, the PV screen goes into transfer mode with a progress bar as does the TU32. No progress is ever made and eventually I get the 4209 error. 4209 error means the TU32 and PV are not communicating, basically. But I'm confused as to why they initially do communicate but only get to a specific point each time before communications stop. Any ideas? EDIT: Once I get the 4209 error, I click OK, and go back to the main TU32 screen. If I immediately click to transfer again, the progress bar on the PV disappears and a message comes up saying File Download failed-Ready for Transfer. If I click to Transfer again, the progress bar reappears but still no progress and this process repeats. Thank you in advance for any help you can offer.
  7. So I'm new to the automation scene and in my training I decided to setup a little test rig, plc, drive, servo, sensor, hmi...etc.  Everything is wired and hooked up. What I'm trying to do is simply get the servo to spin. here is a screenshot showing what I have. I think there are some flags on the servo itself that need to be set but I'm not sure how to do that. In Base(x) I have tried 0, 1, 4, 5, 35. Any help would be appreciated.
  8. Hey Everyone,   My company decided to purchase a piece of equipment from China, and I have the pleasure of updating its terrible existing controls. We were given the PLC program by the manufacturer, so I was able to make my changes pretty easily - or at least that would be the case if I could actually connect to the dang thing. The source program is indeed openable and editable via GX developer (the original configuration shows it as an FX3). I figured connecting should be straightforward, but I was wrong.    I initially used a serial/usb converter that I've used on some older Allen Bradley equipment (which worked fine for that). However, after no luck using it on the "Mitsubishi", I purchased a different cable that I found recommended on this forum (Tripp Lite USA-19HS - https://www.alliedelec.com/product/tripp-lite/usa-19hs/70101537/?gclid=Cj0KCQiAj9iBBhCJARIsAE9qRtB_n8TVAnJdFyYokoEu42W6H6LaT4kVsgJQI1qvPUsUF3rFviKpbt0aApLHEALw_wcB&gclsrc=aw.ds). Still, no luck. I've tried 7E1 and every baud rate possible, as well as some other bit/parity configurations (and yes, I've verified that I'm using the right com port, as well as tried moving the converter to different ports and trying those). Nothing seems to go through.  I have almost no experience with Mitsubishi beyond a couple of FX5s (which have worked fine, but I connect to those via ethernet). Any help would be greatly appreciated; if I can't make these changes, I'm going to end up rebuilding the whole cabinet with a PLC I can rely on.   Thanks in advance.
  9. Hi,     I'm trying to communicate Omron CP1E unit with PC via serial port using hostlink protocol.  I need to read the Timer/Counter SV value and write the timer/counter SV values to the PLC.  I'm able to use other C mode commands (like RC (timer/counter PV read), WC (timer/counter PV write) etc.) but when I give the command for Timer/Counter SV Read 1 which is R#, I get the response as IC (Undefined Command).   How do I write or read the timer SV Values?  Example command and response : @00R#TIMH001028*  (TIMH is the high speed timer, 0010 is the timer number and 28 is the FCS) Response: @00IC4A* Is is that CP1E doesn't support these commands? If so what is the equivalent command that I should send inorder to perform this? Please help.  
  10. Hi guys, so i'm trying to send data to plc omron cp2e-n40dra via RS232C, I use RXD and TXD but it looks like my programs are wrong, the indicator of RS232C are on everytime i send the data so it looks like PLC receive my data but when i see it in memory PLC D i can't find any data stored. Can anyone help me please? I attach my Gdrive for pictures since i can't upload pictures in here *The data that i sent is in ASCII https://drive.google.com/drive/folders/1GPXa1U1PLMU2WKmo4YRPe32wHHyVCGUv?usp=sharing
  11. Error message

     hi everyone i m traying to   write to plc  a program and getting this message then program is not downloading to plc   'there is a device in the program (main) that is outside of the range  check the program and currect the device that outside of the  range ' I m using mitsubishi fx3ga-60mt  plc. please suggest me about it .                              thank you          
  12. Hello,  When i get error 2003 with sktTCPAccept what is causing it? Can it be caused if something was left open from previous session, is something wrong on server or client side? From F1 help i think error causes can be narrowed down to either open/close processing is in progress for SrcTcpPort although it doesnt specifically state that it causes error 2003. After closing port is there delay needed before i can use sktTCPAccept again?
  13. CHANGE position MR-J3

    hi I want to change a position of a servo (MR-J3-350T) which displays as current value 9500 to zero. how I can do it with MR-Configurator. in which menu should I go? thanks
  14. reset position MR-J3

    hi I want to change a position of a servo (MR-J3-350T) which displays as current value 9500 to zero. how I can do it with MR-Configurator. in which menu should I go? thanks
  15. OMRON CJ1W-CT021

    MY OMRON CJ1M CPU12 SHOWS UNIT NUMBER DUPLICATE ERROR. ERROR CODE IS 0X80E9.  THE CPU HAS TWO NUMBER OF HIGH SPEED COUNTER IN A RACK SOME AND I/O UNITS.  PLEASE HELP HOW TO SET MACHINE NUMBER (ROTARY SWITCH)  IN OMRON CJ1W-CT021 IF TWO UNIT CONNECTED IN ONE CPU. PLEASE SEE ATTACHED PICTURE. CJ1W-CT021.bmp
  16. home postion servo J3

    Hi, I have a Mitsubishi Servo motor with its amplifier MR-J3-350T. I lose the home position. How can I set the value of the position to zero if I detect a home detector. I use gx developer. thank you
  17. GT work 3 installation error

     GT work 3 installation....  How to clear this error    ' because the path name of installer folder is too long installation process is discontinued. Please move installer folder to the place which the path name became 87 or less letter and execute setup.exe onces again'  
  18. Error Indicator on FX3U-ENET-ADP

    Hi all, I have finished installing ethernet adapter module FX3U-ENET-ADP on the FX3U-48M PLC. From the ethernet module, i connected it to a wireless router and then i am planning of connecting to the ethernet module using GXWorks 2 on my laptop through wireless router. On the ethernet module, the error indicator LED is on (red). From the FX3U-ENET-ADP, it means that there might be setting or hardware errors.  I am asking if i have missed some steps on the installation process and if any of you have experience with similar problems. Thanks in advance for the answers.
  19. Dear All My system includes Module 1747-SDN which controls Micrologix via Module 1761-NET-DNI but Now Module 1761-NET-DNI is broken and I replace a new but the system issue error on both Module 1747-SDN and 1761 -NET-DNI. I don't know what I have to do when I replace Module 1761-NET-DNI? Thank you very much
  20. Hi,     I am trying to establish communication between master and slave through modbus rtu rs485. But I am experiencing error code 7378h. I already tried to make the values of Request Interval Timer from 100 to 200 and Broadcast Delat Value from 50 to 100. But the error still persist. Any tips how to solve this issue? There is no error on the slave evices.
  21. QD75M4 AND MR-J2S-40B

    Hello i have problem about connection between QD75M4 AND MR-J2S-40B  now MR-j2S is display "Ab" every time i can't solve this problem 
  22. I am looking for how others have set up vertical axis motions using the Kinetix 5700 servo system. I have a 2 axis pick/place unit with a horizontal axis (X @ 2500mm) and vertical axis (Z @ 1200mm) that works as designed during normal operation. X axis has no holding brake and Z axis has a factory installed 24vdc to unlock brake. There is a GuardLogix L81ES control system that handles the safety and control. On pressing E-stop/opening Gates the vertical axis will stop the motion, apply the brake and hold with no problems. (2198-D032-ERS3 Drive, 2198-P031 Bus Power, MPL-B430P-MJ72AA X Axis, MPL-B330P-MJ74AA Z axis) The issue that I ran into was an accidental download of the program without activating the e-stop and the vertical axis dropped unexpectedly when entering program mode on the processor. I am aware that this instance was my fault as the programmer, however I am also concerned that this might occur again in the future if the controller ever enters fault mode or someone else completes a download. I have done some investigation with the "ProgrammedStopMode" parameter on this single motion axis and attempted all 5 options and the vertical axis still has a free fall drop for a second before the brake grabs hold - so evidently this is not working for me. (Page 24 of Vertical Load/Holding Brake manual - https://literature.rockwellautomatio...t003_-en-p.pdf) I am curious if there needs to be something done elsewhere as the X and Z axis are set up as coordinated axis? I also am unaware if I need to preform some action/parameter with the bus power supply for this? The current state of the machine as it sits now is preforming a MSF in manual mode after 5 seconds of inactivity or 30 seconds in auto mode. This axis is usually in demand every ~22 seconds. This will shut down the axis after preforming a brake test on the vertical load and seems to function OK, however it is still in the back of my mind the issues mentioned previously if we ever enter a controller fault while indexing. Thanks for your insight
  23. I searched FX5 manuals and it appears that with the high speed inputs I can run a stepper motor without a motor controller. I have little experience setting up a new system with any motor but have made changes with servo issues. I sent a request for info from my supplier but I still have some questions/requests.   1. Can an FX5U control stepper motors without a motor controller? 2. If not then what Q/R series setup is required 3. Are there any document to help understand? (program examples are welcome)   Main objective is to run a sensor head to 3 or 4 specific points using a belt driven linear actuator with a nema motor.
  24. Hi every one ! I cannot use register D128 - D255 in the program when I create a program that uses the Block function in the PLC mitsubishi FX1S, it gives an error :  A device of the device range set in the device/label automatic-assign setting or a device which cannot be used due to system reservation is being used.Help me,Thanks !
  25. Hello everyone, I have a Kinetix 6000 CIP drive (unwind) and I need to control its speed by a PID controller. I have everything working except the MCD instruction doesn't pick up on the PID output value change. It changes the JOG speed, which I use to control the unwind, if I set the speed manually, which is slow. The PID changes the speed almost continuously. Any suggestions are welcome. This is how I'm attempting to control the speed: A1_r_JogSpeed = PID output value   Thank you