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  1. Hey y'all- I have an application that uses an Allen Bradley servo with a brake and a linear actuator to lift a plate vertically. While maintaining a position, the servo drive (Kinetix 5500) will occasionally fault due to over-torque.  I'm thinking it could possibly be due to mechanical issues i.e. bearings in the actuator but my initial thought would be that it would fault while moving up/down as well, so far I've only ever seen it fault while holding a position. This leads me to suspect that there may be something off in the control loop. I'm not involved in the setup but I know we use load observer and I reckon we use auto-tune. Other than that, I wonder if it's something to do with the brake. I also read about mechanical resonance in the manual which seems like a stretch but it could be contributing, the frame that the actuator/motor is attached to does vibrate a fair bit.  I'm familiar enough with basic motion control using Allen-Bradley and understand the basic concepts behind the servo/control loop. However I'm at a loss for why the servo/drive would spontaneously over-torque while maintaining a position.  How would you guys approach troubleshooting this further/solving this issue?  Many thanks!
  2. Problem during tuning

    Hi! I would like to do some tuning on our machine, but the problem is that the machine stops and drops origin positions. I selected User Command method with Basic setting. After 5sec I started the tuning, the machine stops with the roblem of that axis. Is there a parameter bit that goes high (or low) during tuning? There're no strange sounds nor movements..even the amplifier doesn't give error code. Is there something else that i should check? In the Servo-Adjustments parameters, One Touch Tuning setting I found the Permissible Overshoot Amount Level is set to 0.  Can it be the problem? 
  3. Hi, I am new to this forum and pretty new to programming fanuc robots. I do have one program that is working in production under my belt. The company I work for recently bought a used M-20iA with a R-30iB controller. The robot was tested and worked before it was shipped to our facility. However, not upon start up the robot faults out and gives the error messages:    SPOT-474  NM&OUT24v shorted after MCC SPOT-476  Fix Pwr short & then cycle    I am wondering if a wire was vibrated loose during the shipment, however I have not been able to find anything in the cabinet. It looks like all of the boards are lighting up and working fine. I have been unable to find any documentation on these particular SPOT errors.    Has anyone experience this error and knows how to fix it? Or does anyone have resources that may shed light on the situation? Thanks!
  4. Hi there I was reading this thread: And trying to create 3 axes. 1 virtual axis and 2 real axis, I would like to use MC_GearIn for each real axes so both real ones follow  the virtual axis (so both can move in sync motion). But my question is: If I give Move cmd(Absolute or relative)to master virtual axis and since it's virtual, it is not going to move then how can the other real ones follow the master(assuming that it's literally electronic gearing).  Any help will be appreciated!
  5. Anyone know what could be missing to be able to import this stepper motor to sysmac? This is one of the supplied xml files for the stepper motor.     FASTECH_Ezi-SERVO2_EtherCAT - OMRON.xml
  6. Hi there This attached pic I got from Omron motion control manual. I am trying to wrap my head around it. Does it mean that the slave servo axis is gonna follow master encoder axis using GearIn FB?? If so, then Can we executive Move FB on encoder axis? Looking forward to your responses.  
  7. Hello to all  We have a problem with starting CPU. In GX Developer we click "Diagnostics" and see Error 2400 File set Error. What causes this error? Error code list[Error code 2400] and point to step / parameter 1100 we already have format the memory the last thing not tried yet is :  - swap the CPU , (still in process provide by purchasing) - change memory battery (as per suggest by machine vendor) kindly needs some suggestion if anyone experienced this problem, or maybe some tips    Applicable machine    QnA series PLC ===================================================================================== Error code(SD0)    2400 Error message    FILE SET ERROR LED status(RUN)    OFF LED status(ERROR)    Flashing PLC operating state    Stop Diagnostics timing    At power ON & reset [FILE SET ERROR] The file specified with a parameter does not exist. ■ Collateral information • Common information: File name/Drive name • Individual information: Parameter number ■ Diagnostic Timing • At power-on/At reset/At writing to programmable controller/STOPRUN Read the individual information of the error using the programming tool to identify the numeric value (parameter No.). Check the drive name and file name of the parameter corresponding to the value, and correct it as necessary. Create the specified file and write it to the CPU module.
  8. Axis Permanent Control

    Hi Guys, How can I bring an axis into permanent control? that as soon as a value changes, the axis reacts. My Hardware FX5U, FX5SSC MR-JE-20B. Thanks a lot.
  9. Servo tuning

    Hi.  I am planning to do a full scale servo tuning on our producting machine. Is it possible to do it while the servos are in, assambled? I mean no production, no disassembling, servos stay where they are, just tuning them one by one with their empty load..
  10. HELLO EVERYONE THERE IS THIS PROJECT WHERE I CHANGED THE OLD SERVO SETUP WITH NEW SERVO DRIVE MRJ4200A-RJ SERIES. OLD SERVO HAS A REVOLUTION OF 15 BITS BUT NEW SERVO HAS 22 BITS RESOLUTION. PROGRAMMING IS SAME BUT MY DISTANCE CALCULATION IS DIFFERENT NOW AND MACHINE DOES NOT GIVE CORRECT DISTANCE. PLEASE HELP ME
  11. servo training

    Hello . Does anyone from the forum have such a program as on flimik, and he could share a program for f3x and the got1000 panel regards
  12. Added new tags to an existing (and operational) PDB file.  Using DEMO mode switch (/t) to quickly add without USB dev dongle.  When switching from Workspace to Runtime all tags and graphics work.  However, when I switch out of DEMO mode and restart iFix, all tags show up as "Not Defined". the IGS OPC Quick Client shows good comms and data with the new PLC sources, so it's not a PLC comms issue.Truth be told, I do not work on iFix very often, so I'm hoping I just missed a simple step.Thanks in advance!
  13. I am trying to online edit a program in a MELSEC QCPU, using GX Works2, but I keep getting this error "A file which does not exist in the PLC was specified" <ES:010a4022> Few weeks ago I had just online edited the same program in the same PLC with the same steps with no problem. There had been no changes to the PLC after that. Just all a sudden when I try to edit yesterday I get this error. Not an expert in Mitsubishi, just started learning the basics. Connection to PLC is by USB cable. Steps I followed to connect to PLC:    -Online > Read from PLC    -Select PLC Series: QCPU (Q mode)    -Select PLC side I/F Serial Setting: Serial USB    -Select all target program to Read, then Execute I am editing the file that I had just read from PLC Steps I followed to online edit:    -Online > Monitor > Monitor (Write mode)    -Execute the function below when mode is changed: Checked all    -Edit the program (basically just deleted one -||- contact and drew back the line)    -Compile > Online Program Change Then Bam! error get! "A file which does not exist in the PLC was specified" <ES:010a4022> I had tried Verify with PLC, but all results match. Is there something I am missing? Help much appreciated!
  14. Hi there I am working on a project where Omron servo drags a part to a certain position using belt mechanism, But to avoid any slippage we decided to put an external encoder directly on the part. I was wondering what is the best to approach to drive the servo using the position of this external encoder. Is there any way that it can be configured directly with the servo? I am fairly new to coordinated motions, any help will be appreciated. Thanks
  15. CP1E won't connect or run program

    Hi there! Today a CP1E-E10DR-D suddenly stopped working. RUN led was off and I couldn't connect to it via USB getting this error: "Selected port does not exist. Select proper port number from Change PLC dialog and press OK button", and automatic online function didn't work as well(it's not a cable/driver problem since I successfully connected to a CJ2 CPU using same cable and PC). Since I also tried to connect with the CPU outside the control cabinet with no success, I asume there is something wrong at hardware level.  My question is, have you ever faced something like this? My plan is to try to revive it somehow (maybe trying to locate any defective component in the PCBs or something). So I was just wondering if you have any advice in order to achieve it.  Thanks in advance!
  16. Alternative Servo Drives

    I'm sure many of you are in the same boat with supply issues and elongating lead times with the Logix 5500 and 5700 servo drives. Are there any decent alternatives that are easily integrated into a 5380 controlled system, maybe with an AOI? I've looked at Beckoff and Parker systems, but Parker only seem to line CoDeSys as far as I can tell. Do any of you clever clogs have any suggestions for a well stocked alternative? As a side note, I'm not new to PLC programming, but I am only 6 months in to using motion and servo systems so be kind :)
  17. Trying to log into NA HMI, NA5-7U001B  Direct, using USB or Ethernet.  All attempts failed .. tho, it was easy to log into the NJ Controller, direct, with USB or Ethernet using the same PC. Then a window popped up.. saying the firmware needed updating in the HMI, and suggested launching the "update" from the same window... Then, after a few minutes.  a "update failed" was displayed on the window.. and the HMI screen changed to this: ..and the green LED went RED ... aaaaagh!   HMI no longer works... any idea why this happened, or the failure to log in happened.. or, what it will take to fix it? Please tell me it was something Omron did .... Thanks Much, Regards, ,Michael PS:  additional info..  I was using Sysmac Studio Version 1.1 .. because I could log in to the CPU (USB and Ethernet) and not the HMI.. I changed to another PC with Sysmac Studio Version 1.17 .. Now I was only able to log into the CPU with Ethernet.. USB login failed. .. and, so did any attempt to log in to the HMI (USB or Ethernet) It looks like if you use a new version of Sysmac.. better not have a device with  "old firmware" ..  I think it was the V1.17 that presented the window suggesting the Firmware Update ...  sigh!
  18. Hello! I'm trying to connect my QD75M2 with a MR-J2S40B1 Servo amplifier with an SSCNET cable. The problem is when I try to turn on the Servo ON/OFF on the Intelligent function in GxWorks2, an error occurs saying the servo amplifier is disconnected with my QD75M2. I'm confident that I've wired it properly. What could be the problem? Hoping you might help. Thank you.
  19. Hi there! I was working on EPLAN Electric P8 when suddenly, the program stopped working (mouse didn't barely move, couldn't click) which resulted in a blue screen after trying to close the program (didn't manage to force stop of the VMWARE process where I execute it).  So, the thing is I can open projects and all, but everytime I close a component window I get this error window: (S275024) Couldn't find setting USER.SYSTEM.GUI.Control.MGGrid.DeviceTagGUI.116.1002.LastIndex.index. And it happens when other different windows (for example when opening Layer Manager I get the same error with LayerManger instead of DeviceTag. Also, if I try to close Eplan by clicking the red X of the window, It won't close. What can I do? There's very little info about this error code in the net and I'm running out of ideas. Thanks in advance!
  20. Hello! I have been working with a Factory Talk Studio V8.0 and my computer was crashed, "blue screen". After this, I can not open my panel project anymore, I only get information Failed to open factory talk private directory for the application. How to save my project?  
  21. Is it possible to reset " Motor replacement detected error" ( Error code 95.01) using code without connecting to PLC through sysmac studio? If yes please suggest how to do it... Thanks in advance...
  22. CX-Designer || Get error history

    Hello ! I am an beginner automation engineer and my new task is to export all alarm/events that occured from NS5 HMIs. Is it possible to do this using the pc? I am currently using a card to get those. (using the "hidden'' HMI's menu, accessed by pressing and holding on the display).  Thank you very much!
  23. All of the ethercat servos I have installed are Omron. I have used many many brands in the past - over analog, pulse train, but not ethercat. I have one of the Yaskawa servopacks that can control two servos independently. The drive is all wired (POT, NOT, safety), autotuned, it's in RUN OK state, I have installed the ESI file, set up the axis, mapped the PDOs.. it's all working, but they do not move. I made a test program just with MC_POWER and MC_MOVEJOG/MC_MOVERELATIVE/MC_MOVEABSOLUTE along with the resetting of MC and EC and the servos do turn on, but ignore any movement command. They do not flare up with an error, and they give me their actual position, so the network is working. If I send the movement command the command position starts to differ, so the plc is/should be sending the command. I feel like there's something missing in the PDO mapping screen, but I didn't need to do all of this with Omron so I have no idea. I thought at first the servos needed huge units of movement and speed but the actual position value confirms this is not the case since it doesn't ever change.
  24.  What is the difference between Active Immediate homing and passive immediate homing ?   Does Motion servo axis have to be turned ON for active immediate and turned OFF for passive immediate homing ?.
  25. Hello, has anyone noticed that plenty (not all) forum posts are changed to quotes from TWControls? What is happening here?  Hopefully only a momentary breakdown