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  1. Good day everyone, First post here so hopefully I'm not violating community guidelines in anyway. I've got a system that has some 50 odd Micrologix 1100 and 1400 in use and I'm currently working on setting up an auto timesync for all of them using just 1 of the PLCs that will be my master time PLC. So far I've put together the logic for all the message instructions with the corresponding IP of the slave devices. I'm running. Into an issue with not being able to terminate/break the message connection on a PLC that I have already synced. Is this even possible to do on the ML1100. Once I get to 16-17 messages DN it starts to ER and will not complete any further messages. What I have is a message instruction ladder with a timed trigger to activate a MSG and write the RTC data then time down and connect and write to the next and so on. When it triggers the message instruction of one PLC it also fires an OTE to trigger the BK of the previous message instruction. However it doesn't seem to be actually cutting the message connection and holds it persistent until a power cycle/download event.
  2. Hi,  We have 2 x 1756-L71 Processors joined together with a pair of 1756-RM2/A redundancy modules. The rack also has 1756-EN2T and 1756-CN2R modules.    I was called to the site after a power outage and found that the link between the 2 CPUs had failed with one displaying no program and the link modules with error lights. The ControlNet cards also had red lights on both channels and all of the FlexIO devices were red Xed in RSLinx. I went down the path of trying to get the CPUs up, and running but this was a red herring as I was informed that if the CPU's get out of Sync and have any faults on the cards the secondary one will lose its project. The ControlNet cards were giving a no Active Keeper fault? So we went down the path of the ControlNet cards, I initially thought that it was that the cards had lost their configuration files but we isolated the coax network to just the 2 cards, and the CP's and ControlNet cards came back up online. We joined the network back onto the ControlNet cards and found a faulty 1794-ACNR15/CFlexIO module. Once we replaced this the other devices (48 devices on the network) were not being discovered on the network. We went around and power cycled the IO units and then they started to Auto discover and the site came back up - Note CPUs were in Program mode at the time and I flicked them to Run and the site came back online. Does anyone have any information on why they needed to be power cycled and is there likely to be an underlying issue other than the single failed module pulling the network down?
  3. need SLC Logistics Revision 2.09

    I have some files from an SLC 150 that I need to recover the logic from. The problem is that I do not have the .150 files(to use PCIS.EXE). the files I have are .SLR,.SLT,.SLX,.SLC,.SLD.SLF,.SLP file types. From my research, these files are meant to work with a program called  SLC Logistics. I need to get a copy of this program if someone can send it to me. I am interested with anyone who knows how to pull the PLC logic from these file types.   I have used the utility SLC2DB to convert the rung,bit, and page files. This helped but it basically just got me the documentation. I still need to get the logic. you can see my other post here https://forums.mrplc.com/index.php?/topic/41174-slc-150-program-read-need-pcisexe/
  4. Hello, I'm using View Designer 7.01 and experience anomalies in project explorer. When I move mouse cursor over project explorer, highlighted lines render with anomalies. I have tried to create new project with different HMI and  and versions, but it didn't help. (picture in attachment) Anybody experience this problem before? Thanks in advance! Scotty
  5. Hello Guys, I am using a nx102-9000 CPU and trying to communicate explicitly to a Telsonic Mag Generator. I have done this on a CJ2M & an Allen Bradley Processor successfully before but am struggling with sysmac. I will attach some screen shots of the AB message instruction because it is much more simple then the CJ2M (required pretty much a full function block made). If anyone wants to see the CJ2M block let me know. I am working right from the sysmac manual using the CIP OPEN, READ, SEND, & CLOSE. Once it is working I will write as well.  I am getting stuck right on the first part "CIP OPEN" I am using a route of '02\10.203.21.40' I am unsure what the 02\ means. I am just copying it from the example. The IP Is correct. Below is the picture of my 1C05 Error. Which in the manual is confusing because they have a 1C error and an 05 error separately.  Another question (once i can open a connection) is in the CIPRead the 'srcdat' I am not really sure what this is? Everything i've used before is an instance number, class, and attribute number (used in the CIPSend Logic From Allen Bradley MSG Instruction & Current Sysmac logic shown in pictures as well. Please let me know if you have any suggestions or need any additional information. Thanks, Kevin
  6. Hello, We are looking for PLC and Robot programmers for a number of open positions across the US and in Mexico.  These will all be 1099 contracts and vary in length from months to years (if you want to stay).  The majority of the work will be in the automotive industry; assembly, welding, material handling, etc. Please send resume, approx availability and requested payment compensation (in US dollars per hour) to Career@DiPonioGroup.com Thank you so much for your interest! Tony
  7. Hello all, I have a L82 having ethernet connection with 3 HAAS CNCs and other ethernet device. The ethernet card EN2T is at 19% capacity. But my Controller MESSAGE CORE is at 100%. How do it get it down so that we can have faster and better communication ?    I have attached the picture of the Tasks:   
  8. NJT is looking to purchase industrial electronics in all conditions. Have a look at the website for more information: https://njtautomation.com/
  9. Hello, On our DCS we have a button that will open an RDP connection to our PLC server and open the .mer file connecting the DCS to the PanelView HMI. This is supposed to be used for troubleshooting purposes only, but that is not the case. Is there a way to prevent operators from operating the HMI through the RDP while still allowing them to have read only access?   Thanks, Michael
  10. So we have a PLC project coming up and its our first one and understand and can execute most of the sequence without issue.  The part that is getting me is how to handle the following efficiently using studio 5000 and panel view.   AHU has to be able to run test cycles User selectable up to 250 steps in a test cycle User selectable temperature setpoint for each step User selectable humidity setpoint for each step User selectable time duration for each step   I thought about using arrays but as i understand the allen-bradley plcs to change the array size you have to go offline and then back online so you could not change it dynamically.  Was considering doind this with reading the dataset from an excel document the user would edit. The other option for me is to have a static arrays size and then based on the number of steps the user select have the routine only execute x ammount of steps, which is done easy enough.  Big thing is after the code portion is lined out is there a way to dynamically change the hmi graphics to only display certain steps for the user to edit, maybe by using an array of bits that are on and off for visibility and then having a GUI object be shown or hidden based on that bit?
  11. So, I have thought about creating my own Business for the last few years. With this business I would go shop to shop/factory to factory teaching anywhere from Basic PLC programming to HMI design and integrations. I love to share any bit of my Knowledge/experience with anyone and I have learned this more when at my first engineering job they had me train several guys on how to start up Servo Motor jobs with PLC and HMI's. I really enjoyed helping others learn and get over the hump of intimidation and lack of experience with electronics and such. I have had a lot of different experience from being an Electrician for 5 years to Engineering 10+ years now- (Design, Software, Startups, Service work, Installs, and Management) I then started a career of being a PLC Instructor (part-time for 1 year now) for adults and this too help me with my idea of starting my business. At my instructing school we would get a variety of people anywhere from fresh out of High School to experienced Maintenance guys that want to specialize in PLC and HMI's.  With all of this being said, does anyone think there would be a great amount of need for someone to come your work place and teach Allen Bradley, Omron, and Mitsubishi PLC and HMI and maybe one day down the road Servo Motors and logic for them too? I think that more one on one with a couple trainer lab stations, I could really help not only workers advance themselves but also companies benefit both? I have gone to training for my previous employers, sometimes traveling far away for a week at a time and costing my employer a lot of money where my rate would be much less and on-site of the customer/trainee's. Starting out I have bought several used pieces of PLC's, Input Cards, Output Cards, (Only Allen Bradley for now). I have also bought cases to make my training units more safe and portable. Looking at creating a business name and logo as well as possibly creating a (LLC). It has been a slow but steady process though. Feel free to add anything or comment anything to this with ideas.   Thanks!
  12. Hello I am trying to get for HAAS CNC variables eeg. 10800,10801 etc into the PLC. Does anyone know of any ADD ON instructions ?    Thank You 
  13. Powerflex 700s

     “DL I/O Alarm” - One or more devices in the I/O configuration of the controller are not responding    What does the alarm mean ?
  14. communication

    i want to communicate ml1400/compact logix L24ER to simatic s7200 via ethernet.Please help me with it i am new to it and dont know how to do it.
  15. CompactLogix

    HiI have just bought a new AB CompactLogix 5380 (5069-L306ER) labeled "FACTORY SEAL".When I trying to connect via USB or Ethernet on studio 5000 softwares, no matter RSlinks or BOOT-DHCP tool, there is no responding at all.I know these PLC shipped row and there must be flash before using for first time, But I think when I turned it on via MOD Power, while connected to PC, there must be some sound for connecting via USB cable, or some activity in small led's of Ethernet port in both sides. but there is no response at all.I'm begining to doubt about my cables, although the USB cable and the Ethernet cable are standard cables, I try it with two or three cables.P.S: The package does not included a SD card, I put a SD card from my own, Could it be problematic?Thanks.
  16. So I have a plc program where most of the outputs are based on a counter that goes from 0 to 1000. The counter speed is adjustable and is generally set to run through a full cycle (count from 0 to 1000) anywhere between 0.5 to 2 seconds. The problem is, when I try to energize an output by using an EQU instruction, it will almost always skip the count because the scan time is not fast enough. I've been using a LIM instruction which has been working, but its not quite as accurate as it needs to be. I switched the counter logic to be continuous to try to make it faster which made it almost perfectly accurate... But only in the continuous task; it made the other periodic task significantly less accurate. I was curious if any of you had any tips on how to remedy this or just general help. I am still relatively new to PLCs and ladder logic so any advice would be awesome, Thanks in advance! Edit: The purpose of the counter is to cycle through from 0 to 1000 over and over again. My outputs actuate during a certain interval within this cycle (For example I would say actuate from 300 to 800 and it would stop and end once it hit those values via an EQU or LIM instruction). I wrote the logic as follows: First I calculate how many cycles per minute I want to perform, using that value I calculate how many times I want to increment my counter per millisecond. Then a timer is given a preset of the total cycle time. While that timer is running I continuously multiply the timer's accumulated value by the "cycle count per millisecond" that I calculated earlier; the resulting value is the current count that all my outputs are based on... Hopefully that makes sense, I know it's not the best but I could not figure out a better way of doing it and I know rounding is certainly making the accuracy worse. My hardware is: Allen Bradely PLC (5069 l306erms2), 5069-ob16, 5069-ib16, and a Kinetix 5500s2 Driver for my motor(s)
  17. RSP files

    Hi, I'm trying to open files with rsp format which i believe is for PLC5. Is there anybody who can help to print the file to pdf? WV.rsp
  18. "No Project" displayed on the PLC

    Hello everyone 👋👋👋 I saw "No Project" displayed on the PLC, and I don't know what it's mean. The machine have one PLC and some of the digital I/O stopped. I think the plc lost the program, Am I correct? Also when I connected with laptop and RSlinx software I found only the plc module is working and the other modules are off. I hope get answers from you soon. Thanks in advance.
  19. Hello guys. I have problem create communication between Omron FQ2 camera and Allen Bradley PLC. Can anyone advise me ?  I set it up according to this manual: ftp://85.129.89.106/Vision/FQ/Communication/EthernetIP/FQ2%20to%20AB.pdf.      
  20. Kinetix 6000 Overspeed Faults

    Hi all, I'm having an issue with one of the Kinetix6000 allen bradley servo drives on a filling line that I support. This particular servo motors controls the rotary movements of a series of pumps to ensure accurate dose timing. Every time that I start up the machine, the PLC (Controllogix L7 firmware v28) executes a homing sequence to ensure the servo finds its 0 point. However, the servo in question keeps getting an 'Overspeed Fault' (E55). So far in troubleshooting, we've basically changed every component. We replaced the drive, feedback cable to the drive, and even hooked up a new free-spinning motor directly to the drive. Every component change has resulted in the same Overspeed error shortly after the homing sequence starts. To try and rule out a mechanical issue, I even disabled the homing sequence in the PLC and tried to move the motor using Motion Direct Commands. Immediately after a MSO command, the drive faults out for OverSpeed even with no motion. The last bit of troubleshooting we swapped the position of two of the drives, but the same OverSpeed fault happened on the drive connected to the rotary movement motor. At this point, I'm even considering changing the sercos fibers and the Kinetix power rack. Has anyone experienced anything like this before, or have advice on what to try to make it work? Thanks in advance for all your help  
  21. Hello! I have a plc program where I need to start and finish an MAM instruction based on a set amount of time. I am trying to calculate the speed of the motor based on the time but when I do, its always off by some milliseconds which I cannot have. I thought this was due to not considering acceleration time but changing acceleration does not change how long it takes the instruction to complete. Is there a more reliable way to perform this? Currently I have my speed units set to seconds which I thought would work (and did improve it slightly) but there is still a slight offset in time. If there is no reliable way to do this, is there a reliable way to predict what the offset in time may be? or what is even causing the offset? thank you in advance. Edit: Or should using seconds work fine, and its more likely something else in my program?
  22. PanelView 800 Recipe Management

    Hello guys, I'm a new guy with Panel View 800 and I have few questions from beginning. I have an application 2x PV800 4" and 1x CompactLogix L24ER.This application require recipe management and I've found that PV800 has weird-different representation of recipe management. I can't figure out how to add additional recipe to the recipe list. Usually I can add new blank recipe without any extra steps, but it's not "add recipe" buttons. I'm looking an answer for next questions: - how to add new blank recipe my template that I made ( picture - https://drive.google.com/file/d/1jcQvbBL0MfSuwHxMsV3ZVz1oPiTY0u3G/view?usp=sharing) - how to get currently loaded recipe name? I have assigned status tag, but it always shows me a number. I didn't find any sort of system tags with selected recipe. - I have installed CCW software v.12. It allows me to create a project with PV800 FW 5.011, but I got a panel with default FW 5.013. How can I add new firmware version into my CCW software? I found AB video about PV800 and recipe (https://www.youtube.com/watch?v=ewgBh4ldXXU) but it useless without an example file.   Thank you in advance! Regards, Scotty
  23. rss to pdf files

    Hello, I have some files for a piece of equipment but do not have the RSlogix software to view the code. It is for a SLC 5/02 plc. Would anyone be willing to convert the files to pdf for me, it would be greatly appreciated. Thanks in advance! 2730-AR14.RSS 2730-AR10_BAK494.RSS 2730-AR10.RSS 2730-AR9.RSS 2730-AR7.RSS 2730-AR15.RSS
  24. Dear All, I want to communicate Rockwell 1719 EX I/O with 1756-L62A CPU using 1756-EN2TR over Ethernet. Please help me whether it is possible or not? Thanks
  25. Dear Mr. PLC forum members, I am brand new to the world of PLC’s and I am looking for advice on PLC platform selection for a device prototype. The proposed PLC is for a “smart” hydroponic system. Please see system I/O and other parameters below. Parameter 1: Price - I am self-funding this so price of PLC and software is important. Happy to spend ~$2000 for PLC; I/O cards and related hardware. Total prototype cost is around $15,000 including PLC. Parameter 2: Availability & Support in Australia. Parameter 3:Newbie Friendly: I intend to code the PLC myself and have never coded a thing in my life before.  Parameter 4:Discrete Outputs: 11; Discrete Inputs: 0; Analog Outputs: 2-3; Analog Inputs: 9  Parameter 5: Capability to extend to IOT for remote access control and monitoring (via cellular or wifi router)   As you can see, this is a relatively simple automation project. All my research seems to point to Automation Direct’s BRX PLC but I just wanted to get some suggestions and feedback before purchasing. Anything else that might suit my needs? Any insight would be greatly appreciated. Bruce