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  1. Control Panel Drawings

    Gentlemen and Ladies,                             This post might come off as generally lazy but this is purely in the interest of saving time. Our company has been building control panels for quite some time. I have been doing the design for about 10 years or so. We typically build Allen Bradley type control panels. Our main customers are water/wastewater so they are typically Compactlogix with basic IO. (AI, AO, DI, DO) modules. Recently i've been using the IO Wiring System modules. These save an incredible amount of time. However, they are quite big and require a decent amount of space. Our smallest control panel size is usually 36x36 and that is pretty tight. My question to all is, does anyone have a set of control panel drawings for an Allen Bradley compact logix system without these wiring modules? I am looking to create a smaller control panel, and I just haven't had much time lately to sit down and do the design. This is indeed a shortcut, but time has been limited on my end as of late. I apologize if this is out of line.   Thank you,  
  2. Stepper Motor Control

    can anybody Know how to control stepper motor using PLC
  3. GX Works 3 - PID control

    Hi, I am using PID function (PID operation instruction) from GX Works 3 library but it doesn't work. I set all necessary parameters (sampling time, direction and upper/lower limit values + KP, TI). My input PID_Par is array of 25 points (in manual is written: "*1When auto tuning is not used, the same number of points are occupied as when the step response method is used."). For example, in GX Works 2, PID function works ok. Did someone have similar problem? Does someone have mitsubishi library (GW Works 3) with PID function that works correctly?   Regards Luka  
  4. Hello,I am sizing a feeder circuit for a panel according to UL 508A and came into a question:My input current is of 76.5 A (considering all the loads), thus, it is fine for me to use a cable of 4 AWG (max. 85A @ 75 c).For the circuit breaker I did 76.5 A x 1.25 = 96 A and then I selected a breaker of 100A.My question is: Is it ok for me to keep this configuration according to UL 508A? 100A breaker + 4 AWG load side cableOr do I need to level up the cables?Thank you very much in advance!
  5. Mitsubishi FX2N, Servo Output problem

    Hello guys, I am facing a problem that our Servo is generating output for only reverse direction, when we give forward command from HMI the output Y0 is active but when we give reverse command same outut Y0 is high, other output which is Y4 is not high, what could be te possible reasion.
  6. Mitsubishi FX2N, Servo Output problem

    Hello guys, I am facing a problem that our Servo is generating output for only reverse direction, when we give forward command from HMI the output Y0 is active but when we give reverse command same outut Y0 is high, other output which is Y4 is not high, what could be te possible reasion.
  7. There have been many good discussions on the applicability of cloud-based solutions for manufacturing and process control systems. On one side, some people have concerns regarding security and control of the information, on the other side, there are identified benefits enabled by cloud systems. From VMS minicomputers to DOS and Windows, from ArcNet to Ethernet, it is inevitable the industrial automation systems shall adopt the technologies that are getting predominant in IT general use; the current environment that I am calling the “Cloud-iPad era” is no different; therefore the practical discussion is not if those new technologies will be applied in the industrial environment, but how. This paper is not intended to join the conceptual discussion about the cloud, but just to present a few simple practical examples, where cloud technologies are already enhancing industrial automation solutions and enabling new business opportunities. CloudPracticalApplications.pdf
  8. Flexible Sequence Control

    Hi everyone, I need an idea to make my program flexible. For example i have 3 functions; FC A, FC B and FC C. Before this the sequence of my program is A then B and lastly C. Now i want it to be flexible which I can choose the sequence first before starting the process. Please help me.  
  9. Cloud computing is a core component of the industrial Internet, and enabling devices to implement cloud management is an inevitable trend in the development of modern industry.   Haiwell Cloud BOX is a powerful and low-cost "Haiwell Cloud HMI without screen" created by Haiwell company after a lot of market research and engineering tests, which combines Haiwell engineers' excellent experience in Internet innovation technology and responds to the market demand of industry 4.0.     What is the cloud box? What powerful features does it have? ●  Built-in Haiwell cloud engine, integrated Haiwell cloud service, support cloud/mobile access control ●  Integrated HMI function, which can directly monitor the display screen through the mobile phone/PC instead of the HMI screen. The control is flexible and convenient. ●  Support A/B Key security mechanism, multi-unit network, database, multi-screen interaction, cloud camera remote monitoring,etc. ●  Support Haiwell Could SCADA cloud configuration software ●  Two Ethernet interfaces support star, tree, and bus Ethernet networking ●  Support MQTT protocol, support access to database server, easily realize data collection and reporting, connect to ERP/MES and other systems.         Haiwell Cloud BOX is a small, versatile and cost-effective " Cloud HMI without screen". Next, we will introduce how Haiwell Cloud BOX realize the Industry 4.0 Smart Factory solution. The above picture shows the device distributed in Beijing, Shanghai, Xiamen, New York and other places around the world. The remote monitoring of mobile APP and cloud website can be easily realized through Haiwell cloud platform, and remote PLC, HMI, CBOX and IPC projects can be upload and download remotely. The device supports the cloud alarm function, which can receive the alarm push information at the first time of the mobile APP or website if the field device has an alarm message,support cloud map, device location distribution can be viewed directly.   Smart Factory focuses on data integration in different places and realize unified monitoring and management. All cloud devices of Haiwell support MQTT protocol, and transmits it to the MQTT server via the Internet. The remote center database stores the sent data for ERP and MES system calls.   Smart factories value centralized monitoring and display. Haiwell cloud camera can easily realize remote monitoring of video; large screen controller TVBox can realize single screen and multi-screen in one display, and then display the screen and video monitoring of various places on the big screen through the Haiwell cloud platform to realize large screen electronic board function.   Smart factory focus on the secondary development of data variables in different places . Haiwell cloud configuration software can flexibly call variable data of devices in different places through the cloud platform to conduct secondary development configuration, making network monitoring more convenient for engineers.   The above is the introduction of Haiwell Smart Factory solutions, please look forward to more solutions of Haiwell industry 4.0 and intelligent manufacturing !   For more details, please refer to our company webstie:  http://en.haiwell.com/news/722-en.html My Wechat/ Whatsapp:  0086 15880530763  
  10. Version V2.2.5

    23 downloads

    HaiwellHappy Programming Software Features HaiwellHappy is the programming software for Haiwell PLC. It accordance with IEC 61131-3 standard, supports  built-in simulator and three kinds of programming languages (LD-Ladder Diagram, FBD-Function Block Diagram and IL-Instruction List). It can run on the systems of Windows 98, Windows 200X, Windows XP and the later Windows versions.   **  You can get the latest version from Download center for free **     HaiwellHappy Features     l Haiwell Cloud Programming Support Haiwell Cloud platform, can use Haiwell cloud to do remote programming for Haiwell PLC as upload/download, firmware upgrading, self-diagnosis, monitoring and debugging. Easy for remote connection and real-time data monitoring of the site. Also you can do local programming through a HMI which supports built-in cloud engine. l Built-in PLC simulator Haiwell PLC programming software supports internal simulator, realizing the PLC program run in the simulation. During programming or the programming is completed, you can run PLC program in the simulation without online to check the program execution is correct or not. It can reduce on-site commissioning time greatly, reduce debugging difficult and improve debugging efficiency. l Communication simulator It is used to the debug communication instruction simulation tools. It can be manually input simulately response message returned from salve, or you can use the computer's serial port to communicate with salve really, Simulate the process that PLC executes communication instruction really and process the return data from the salve.  l Interpolation simulator Track and draw the trajectory generated from motion control instructions such as the linear interpolation, circular interpolation, listing parameters of the pulse output channel of the motive plane and corresponding to each axis, display the current position of the channel, the mechanical home position, output mode, you can set shaft length, unit pulses. l PLC executable file Generation PLC program can be generated to executable file which is released and executed independently. So you do not need to send the PLC program to the user, it can be very easy, very safe to put the PLC excutable file to the user to download, but do not worry the user would can see the program content. l Innovative convenient instruction sets On the basis of analysis and absorption of various PLC instruction, Haiwell PLC launched many powerful innovations facilitate instruction. As communication instruction (COMM, MODR, MODW, HWRD, HWWR), data portfolio diversification instruction (BUNB, BUNW, WUNW, BDIB, WDIB, WDIW), PID control (PID), valve control (VC), upper and lower alarm (HAL, LAL), range transmitter (SC), temperature curve (TTC) etc. Any one instruction can realize the function but other PLC required to multiple instructions. These instructions are very easy to understand and use, greatly improve the programming efficiency and running speed. l Modular project structure Create 63 blocks total (main program, sub program, interrupt program) and chose any programming language to program. The execution order of block can be adjusted at random. Each block can be imported and exported independently and has the same password protected of program projects. So we can fully realize the modular programming and program reuse dreams. l Convenient instruction form Provides multiple instruction tables. Use these tables can reduce the amount of programs, saving program space, such as initialization data. Each table can be imported and exported independently and has the same password protection of program project. l Powerful online networking Search out all the PLC that connect with the PC. Show running status, fault status, RUN / STOP switch position, hardware configuration information, communication port parameters such detailed information of all the online PLC. Select any PLC for online monitoring, program download, firmware upgrade, controlling PLC stop, adjusting PLC real-time clock, modifying password protection, modifying communication port parameters, modifying the watching-dog time and PLC station names. l Online monitoring and debugging functions Provide 10 pages of component’s monitoring table. It can choose in decimal, hexadecimal, binary, floating point and character to display data. Support component and register component monitoring hybridly and displaying component annotation at the same time. All instruction tables can be imported to the monitoring table. l Unique real-time curve functions Monitor any of the register elements of its real-time curve, convenient to control and debug during the process. l User friendly input method Provide shortcuts, drag and drop, click and many other command input. Suggest effective components or range of values for each input and output terminals. It can be entered directly. Some data of combination (such as communication protocols etc.) can also double-click the instruction to configure the input data. l Convenient annotation Provide the component comment, network comment, instruction comment, block comment, table comment, and project comment. After the component with “//” to input comments directly (e g.: X0 // motor start).Comments can choose to download to the PLC for reading or modification facilitately. l Detailed tips and online helps Provide PLC resource window, instruction window, etc. All the instructions and detailed description of hardware modules can be found in powerful online help system which is open through clicking F1 key in the programming interface to find the answer. Even if use HaiwellHappy programming software for the first time who can easily complete the preparation of control program. l Convenient editing functions Support all conventional editing operations, searching and replacing, instruction up and down, network up and down, copying and pasting between program projects. l Hardware configuration, sub program parameter passing, local components, indirection, print, preview, debugging, CRC calculation, password protection, etc.
  11. Haiwell PLC programming software- HaiwellHappy View File HaiwellHappy Programming Software Features HaiwellHappy is the programming software for Haiwell PLC. It accordance with IEC 61131-3 standard, supports  built-in simulator and three kinds of programming languages (LD-Ladder Diagram, FBD-Function Block Diagram and IL-Instruction List). It can run on the systems of Windows 98, Windows 200X, Windows XP and the later Windows versions.   **  You can get the latest version from Download center for free **     HaiwellHappy Features     l Haiwell Cloud Programming Support Haiwell Cloud platform, can use Haiwell cloud to do remote programming for Haiwell PLC as upload/download, firmware upgrading, self-diagnosis, monitoring and debugging. Easy for remote connection and real-time data monitoring of the site. Also you can do local programming through a HMI which supports built-in cloud engine. l Built-in PLC simulator Haiwell PLC programming software supports internal simulator, realizing the PLC program run in the simulation. During programming or the programming is completed, you can run PLC program in the simulation without online to check the program execution is correct or not. It can reduce on-site commissioning time greatly, reduce debugging difficult and improve debugging efficiency. l Communication simulator It is used to the debug communication instruction simulation tools. It can be manually input simulately response message returned from salve, or you can use the computer's serial port to communicate with salve really, Simulate the process that PLC executes communication instruction really and process the return data from the salve.  l Interpolation simulator Track and draw the trajectory generated from motion control instructions such as the linear interpolation, circular interpolation, listing parameters of the pulse output channel of the motive plane and corresponding to each axis, display the current position of the channel, the mechanical home position, output mode, you can set shaft length, unit pulses. l PLC executable file Generation PLC program can be generated to executable file which is released and executed independently. So you do not need to send the PLC program to the user, it can be very easy, very safe to put the PLC excutable file to the user to download, but do not worry the user would can see the program content. l Innovative convenient instruction sets On the basis of analysis and absorption of various PLC instruction, Haiwell PLC launched many powerful innovations facilitate instruction. As communication instruction (COMM, MODR, MODW, HWRD, HWWR), data portfolio diversification instruction (BUNB, BUNW, WUNW, BDIB, WDIB, WDIW), PID control (PID), valve control (VC), upper and lower alarm (HAL, LAL), range transmitter (SC), temperature curve (TTC) etc. Any one instruction can realize the function but other PLC required to multiple instructions. These instructions are very easy to understand and use, greatly improve the programming efficiency and running speed. l Modular project structure Create 63 blocks total (main program, sub program, interrupt program) and chose any programming language to program. The execution order of block can be adjusted at random. Each block can be imported and exported independently and has the same password protected of program projects. So we can fully realize the modular programming and program reuse dreams. l Convenient instruction form Provides multiple instruction tables. Use these tables can reduce the amount of programs, saving program space, such as initialization data. Each table can be imported and exported independently and has the same password protection of program project. l Powerful online networking Search out all the PLC that connect with the PC. Show running status, fault status, RUN / STOP switch position, hardware configuration information, communication port parameters such detailed information of all the online PLC. Select any PLC for online monitoring, program download, firmware upgrade, controlling PLC stop, adjusting PLC real-time clock, modifying password protection, modifying communication port parameters, modifying the watching-dog time and PLC station names. l Online monitoring and debugging functions Provide 10 pages of component’s monitoring table. It can choose in decimal, hexadecimal, binary, floating point and character to display data. Support component and register component monitoring hybridly and displaying component annotation at the same time. All instruction tables can be imported to the monitoring table. l Unique real-time curve functions Monitor any of the register elements of its real-time curve, convenient to control and debug during the process. l User friendly input method Provide shortcuts, drag and drop, click and many other command input. Suggest effective components or range of values for each input and output terminals. It can be entered directly. Some data of combination (such as communication protocols etc.) can also double-click the instruction to configure the input data. l Convenient annotation Provide the component comment, network comment, instruction comment, block comment, table comment, and project comment. After the component with “//” to input comments directly (e g.: X0 // motor start).Comments can choose to download to the PLC for reading or modification facilitately. l Detailed tips and online helps Provide PLC resource window, instruction window, etc. All the instructions and detailed description of hardware modules can be found in powerful online help system which is open through clicking F1 key in the programming interface to find the answer. Even if use HaiwellHappy programming software for the first time who can easily complete the preparation of control program. l Convenient editing functions Support all conventional editing operations, searching and replacing, instruction up and down, network up and down, copying and pasting between program projects. l Hardware configuration, sub program parameter passing, local components, indirection, print, preview, debugging, CRC calculation, password protection, etc. Submitter Haiwell Submitted 03/18/19 Category Other PLC Demo Software
  12.   Haiwell large-screen controller TV BOX can realize the large-screen display of HMI images in the LAN. User can select, switch and view multiple touch screen images on the TV screen, and realize the function of large traditional electronic display board in the most cost-effective way. Through TVBOX, different sizes of touch screen images can be displayed on the TV screen. The scada, curve, formula, user rights and other functions on the HMI can be displayed on the large screen.Users can use remote controller or mouse by USB interface of TVBOX to realize the remote operation and monitoring of the HMI.   One TVBOX, one TV, and multiple HMIs can easily realize the function of big electronic display board, which is widely used in agricultural greenhouses, aquaculture, libraries, production workshops and other large screen data monitoring and display applications. Remote management : Supports display, access, and remote control of HMI within the LAN.     There are so many industrial automation suppliers, it is really a headache issue to pick right partner to work with. Haiwell partners are applied Haiwell solutions in smart factory. Now we are looking for global distributors. So it is time to make up your final decision. To win or lose, your choice. If you are ready, check bellow details and contact us: http://en.haiwell.com
  13. There are so many industrial automation suppliers, it is really a headache issue to pick right partner to work with. Haiwell partners are applied Haiwell solutions in smart factory. Now we are looking for global distributors. So it is time to make up your final decision. To win or lose, your choice. If you are ready, check bellow details and contact us: What Haiwell do, not only PLC, not only HMI, or even SCADA. We are helping our partners to grab the future.   My Wechat/Whatsapp: 0086 15880530763 Email: osgood@haiwell.com Company website: en.haiwell.com  
  14. Weight Scale

    Hello - Not sure if this is the right place, I apologize if not. Just let me know if I need to move it and can delete and do so. But I am currently working on a project where I am collecting seeds (flower seeds, etc.) and when a certain weight limit is met I'll be turning off a vibratory bowl and opening a chute, etc. Looking for some ideas on the scale and how to do that process in particular. The smallest collection weight will be around 100mg, largest around 8g.  Mainly looking for ideas on the scale.  Thanks for any help/tips, much appreciate.
  15. Hello Everyone, We made a video about the simple explanation of the settings of the abb acq580 driver in the stage of water level control in multi-motor dirty and clean water cycle systems using the automatic commissioning feature of the ABB ACQ580 driver. Your comments and feedbacks are very important for us.  Video: Youtube            https://www.youtube.com/watch?v=JANGnykYYyw (For those who can't see the link) The video in our language(Turkish) but we put english subtitles. If you got any question, feel free to ask.  Thank you.
  16. hallo everyone ...i use mitsubishi Q00UJCPU and QD77MS2.. i try to make a speed control program and the speed wants to be changed during servo operating, i use dedicated instructions ZP. PSTRT1 (axis 1) and have tryed but it was only successful to change speed with "change speed control" function once ... is it like it? cannot change "change speed control" many times when servo operations?
  17. Remote Run/stop on FX0

    Hello, I'm working on a project where I'm trying to create Remote Acces to old PLC's. The Mitsubishi FX0-20MR-ES is one of those PLC's. I got the remote access working by using a Serial to Ethernet converter, but I just found out that FX0 serie can only be put in Run or Stop mode by manually flipping the RUN/STOP switch on the PLC. I was wondering if there is any software solution that enables me to "simulate" the stop function while the switch is still set on RUN. That way I can still program the PLC from a remote location. I know this is possible with some PLC's by turning off a whole registry in the software, that way the PLC thinks it is in STOP while it's actually still running. I just don't know how this would work with the FX0. I hope someone can give me the solution I'm looking for. I'm looking forward to the reactions, Jimmy
  18. Good Evening, wanted to introduce myself. I've been in the Electrical, Instrumentation and Controls field for 25 years. I'm looking for opportunities to build control panels, any info will help.
  19. Hi, I have a a few substations and I´d like to have a local SCADA in each of them. What is the best scada to use with reasonable price? Does anyone know if there is a solution without the need to have a PC for each substation? Thanx
  20. Is there any way of viewing a remote Proface GP or LT screen inside a second GP or LT screen? I want to do this to avoid creating and loading duplicate screens. Essentially it would be like using GP Viewer-EX where the PC is replaced with another GP or LT unit.
  21. Hello - I've recently started my adventure into PLC programming and I've found this site to be very helpful. I took on a project that requires control of a cylinder - the short and skinny is that the cylinder will have to provide position feedback and stroke to various set lengths determined by position of a selector switch. So - If position 1 is selected, the cylinder will stroke 20"inches. If Position 2 is selected, cylinder will stroke to 25"inches - so on and so on.   My questions is how to best go about this process. I may be having a brain-block and not viewing this clearly, but something is not clicking for me and wanted some advice. Planned on using Allen-Bradley's Micro850 PLC (had one on the shelf, and CCW software is free so why not). Thanks
  22.  Hi all. I have a question about how to set up the motor in rotary mode. My application will be a basic rotary table driven by a servo motor without gearbox between. So, in my servo drive axis settings, I select the motor as a rotary mode. then I defined the maximum position setting value for 360 degrees, and minimum to 0. So far so good. But the problem comes when I want to make an absolute move using the mc_moveAbsolute to move 360 degrees. Whit this settings the error "target position settings out of range " will come up. So, what is the solution to rotate 360 degrees without generating this error? if I set up the maximum value to 361 degrees and then if I rotate 360 the error will not occur and the motor will rotate 360 degrees as I aspected, but it's this correct ? or there is another way to do it? Thanks  
  23. Hello Everyone I have a problem to connect FX5U with Inverter Mitsubishi D700. ( no  respond from inverter) . I did read and following the manual. Could any one can help me?
  24. Flex I/O Rack

    I am in the middle of doing a retrofit for a old PLC5 and i decided to upgrade it to a Control Logix. With how much I/O I was needing the price of the system was going to be very pricey. So I decided to use my main rack as a control logix and use Flex I/O for my remote racks. I have never put together a Flex I/O rack so I am unsure of what I need for this rack other than my I/O modules and a communication module. Could someone give me a list of what is needed for these systems? 
  25. I have multiple PVP 1500's on the same network. From the one in my control room i need to be able to see what user is logged into what HMI. How would I address the system tag of another HMI on the same network would I use the IP address? thank you for any help in advance