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  1. All, I am using Keyence CV-X422A vision controller for my application. It is interfaced with Siemens S7-1500 PLC on PROFINET. I am able to communicate with Vision controller through PLC logic command and status IOs. There is some communication issue in updating the o/p values from Camera Controller. I have tried with & w/o Handshake Mode with these settings. The camera display shows the reject but camera never turns ON the NG Status o/p. I tried different things told by Keyence Tech support but none of them worked.  He told me to have you enable the “Result ACK Flag” in the bit allocation area and send  a signal to it. Then trigger it again with a no good part and see if that fixes the issue. I tried setting the “Result ACK Flag” to 1 after I get the “Command Complete Flag” for the trigger signal that I sent. Sometimes this works but still it is not reliable. Do I need to send only a pulse to “Result ACK Flag”? Anyone here has ever faced similar issue?  Thanks for your help. AP
  2. NB7W System Error

    I’m programming a OMRON NB7W-TW01B with NBDesigner and after I download to the HMI updates I made to the program, when the HMI initializes it shows “[0] System Error” for a while and then it disappears, not showing again until the next reboot.   The manual only says it is an HMI internal error and nothing more, leaving me clueless about what I can do to fix this issue… I already have updated the kernel and rootfs of the HMI, nothing changed.   What do you guys think the issue is, what should I check to try to fix this problem?   Thank you very much for the help.
  3. Hello, I am currently working on programming my first sortation system.  Attached is a blue print of the in feed conveyors and their loadout lines.  As boxes merge together they will be scanned by the barcode scanner.  From there we will be told which lane each box must go down, from the WCS.   My question is, without encoders, what would be the best way to control this system? Counting the packages as they pass through the photoeye? Or setting timers?   Thanks, James Sorting Conveyor Layout.pdf
  4. Second day using Proficy. Needing to cookie cut from a template program that references I/O devices in the HMI variables. Currently I have to edit each one individually, and there are thousands of tags to be changed, times the number of cloned systems I am creating. How can I automate this mind numbing, and error prone work?
  5. Good afternoon,   I need to convert a UINT (16-bit unsigned integer) to a DINT ( 32-bit signed integer).   Apparently we can't directly assign a UINT variable's value to a DINT's or vice versa. I also couldn't find a way of casting UINT as DINT.   The reason why I need to do it is because I'm receiving data from a socket. The RXLength is a UINT but in order to scroll through  the data array (USINT[1..1])  I need to use a DINT as the array's index, but I can't compare the array index to the array's length because they are incompatible types.   Is there a cast statement similar to:       myDINTvar := (DINT) myUINTvar;   I also tried the following but it didn't work:       myDINTvar :=  (myUINTvar * 1);   Any help will be deeply appreciated.   
  6. Hi at all! A little brief to understand my situation... I'm creating a new project with an analog input (4-20mA) to determine the level of a tank. The instrument send me a value that correspond 4mA => 0% and 20mA => 100%. With the AI_Conditioner UDFB from RA i can correctly rescale the mA value to a %.  Then I need to "estimate" the volume of that tank, so with radius and lenght i can calculate it (no problem so far). But after that, the value is too much variable (the 4-20mA is not very stable)... So to resolve I can accept to rounding to the nearest 20... But, how can I do? There is already an UDFB made for it? Thank you at all!
  7. Choosing the right OMRON PLC - Vacuum System

    Hi All, I'm hoping someone can help me. We're currently in the very early stages of re-designing how our vacuum system works. Currently we have 6 vacuum pumps supplying around 8 different packaging machines which we currently have to turn on and off manually depending on the demand on the machines. The challenge is to design and implement a part or fully automated system to control the current vacuum pumps - The key requirements are Supply must equal demand for the vacuum pumps - so they are only used when neededAutomatic switch-off when not in useCycling the use of the vacuum pumps so as not to overuse oneAbility to take a pump out of the loop for service/breakdownsManual override/shut-offScope for expansionUser-friendly interface (possibly touch-screen/wireless)I am a complete novice when it comes to OMRON PLC work and would like some guidance on possibly similar projects or at least pointing in the right direction with which PLC to go for. Thanks for your time Jack
  8. PCS7 with S7-410 for Dummies

    I just need to understand a little bit more about the PCS7 architecture, if someone could point me to a document or a video or something, or just give me a few sentences to break it down it would be greatly appreciated. The reason being, we have a quote that we are working on for a customer over seas and are being told to quote our equipment with an S7-410 PLC.  I am very unfamiliar with Siemens in general, but completely unfamiliar with the PCS7. Our equipment is typically if not almost always stand alone equipment that communicates discretely to the rest of the facility.  Our equipment is not part of a process line, but rather feeds the process line equipment what it needs to perform its operation. I have been led to believe that the S7-410 PLC must be part of a DCS, so it does not seem like the correct fit for our equipment.  I just want to confirm this and learn a little bit more so I can explain to our sales folks and ultimately the end user why it is the wrong option for us and our type of equipment.   Thank you!!! Heather  
  9. Alpha2 Help?

    Hi Although I have used programming languages like basic and C for many years, I have recently tried to get to grips with programming (with the software (not direct)) the Alpha2 I have to admit that I am struggling! I have made a little progress since I worked out that you have to build almost everything at a very low level. But I still can not work out how you make variables that can be used in the program? For example : If condition A is true X = 10; But if condition A is false then X = 2. I have tried using the bit inputs on the math FBs to enable/disable values of X, but although this will initially alter the value , sending a 0 bit merely freezes the calculation and the value does not change. It seems like it should be such a simple thing to do? Is there a fundamental concept I am missing? Any help would be greatly appreciated
  10. PAROCK1 for HMI/SCADA View File Now a software solution is available for your Modbus (MB) needs in Rockwell/Allen-Bradley Control Logix or Compact Logix (Clgx) family processors, instead of a traditional 3rd party hardware like Prosoft MVI-56, Molex SST-SR4-CLX-RLL etc.  It is an Add-on instruction (AOI) for PLC/PAC firmware v16 or later, (other solutions are available for pre v16 systems).  For hardware interface, use PLC’s channel 0 (serial) or TCP/IP Interface module(s) to have as many MB TCP/IP devices or serial devices.  (Some limits apply based on system configurations, Comm. settings depending on HW used.) Connect any MB Client/Master or Server/Slave device(s) to your CLgx PLC, including flow computers, analyzers, VFDs, Power Monitors, Level gauges, Smart I/O, etc.  All the MB public/native function codes are supported.  32-Bit integers/floats as single entity are supported with byte and word level swapping. A separate utility automates the data mapping to your PLC logic.  Features -Serial Master (BASIC required Option); TCP; Slave; Redundancy; More than 5000 accumulative registers; MB CFC (Custom/Private Function Code) Support; Data mapping too – Between PAROCK1 & your PLC logic; Packaged with Rockwell; TCP/IP Interface Module; Volume Discounts; Annual Support Requirements -Rockwell/AB-CLgx processor with v16 or later.  Contact PCI for earlier versions. -If using CPU’s Chan0, you cannot use Chan0 for any other user mode activity. You can use it for non-user mode activities -TCP/IP Interface Modules from Rockwell/AB supported, are: -1756-EN2xx ControlLogix® Ethernet/IP communication modules, firmware revision 5.007 or later -1756-EWEB ControlLogix Ethernet/IP web server module, firmware revision 4.006 or later -1768-EWEB CompactLogix Ethernet/IP web server module, firmware revision 1.002 or later -1769-L30ER, 1769-L30ERM, 1769-L30ER-NSE, 1769-L33ER, 1769-L33ERM, and 1769-L36ERM CompactLogix controllers, firmware revision 20.011 or later -1769-L24ER-QB1B, 1769-L24ER-QBFC1B, 1769-L27ERM-QBFC1B CompactLogix controllers, firmware revision 20.011 or later -1769-L16ER, 1769-L18ER, 1769-L18ERM CompactLogix controllers, firmware revision 20.011 or later Other Related Services/Items -Custom PLC Add-on instructions building -PLC upgrades, troubleshooting, applications -PC Windows, iOS5, Linux, Mobile devices Comm. Drivers -Custom development, Technology Transfer Services  -Other Non-AB communication drivers for serial or TCP  -Full control system integration, training, architecture design This driver can be conviniently used with Visual Studio in development of complete large scale complex HMI/SCADA Systems. It can be used to perform advanced reporting MES, analytics, IoT, Big data type apps. One example is available to download here For More Info Overview of Parijat Drivers: Click here  Additional supporting Info about Parijat Drivers:Click here Complete Related Driver options: Click here     Submitter Scadadoctor Submitted 03/10/16 Category Other PLC Demo Software
  11. In my present project, I have to interface an energy meter that has its kWh count in 64 bit Double format. Now that Vijeo citect hasn't a facility to create tags of the "double' type I am looking for a work-around to this problem. Thanks for any help/advise in this matter
  12. Hi friends, Can anybody tell me when to use a local-Static variable and when to use a Local Temp variable whilst creating a Function-Block in S7 -1500 using TIA portal. Thanks for looking in. Best wishes.
  13. Hiya Guys, New here (first post!) - and I'm fairly new to Connected Components Workbench, so apologies for the mammoth post! I am currently developing a System using one Micro850 PLC and one PanelView C600 HMI. I am able to update the current HMI time by sending Unsigned-Integers to Global Connection Tags: System Clock – Hour ($SysClockHour);System Clock – Minute ($SysClockMinute);System Clock – Second ($SysClockSecond);However, if using the same “update time” more than once, this method does not work as the HMI is looking for a “change” in a Tag before an update occurs (Tag-specific). For example, we require to be able to receive a “synchronisation signal” on a digital-input on the PLC each day at 15:00:00. This will only work once as, even though the HMI’s current time updates every second, I will still be sending the values “15”, “0”, and “0” to the above Tags (which will therefore not force an update – as they haven’t changed). I cannot reset these Tags without updating the current Time – as any number “out of range” causes an error (incidentally the errors are shown on the HMI to occur on Tags “SysClockSecondTimed”, “SysClockMinuteTimed”, and “SysClockHour” – note the omission of the word “Timed” on the Hours error…). There appears to be no reference to these “Timed” Tags anywhere in CCW, and I have no idea why the “Hour” update errors on a different (the correct?!) Tag. It’s a pretty confusing problem and difficult to explain… it took me a while to get my head around it – and I can see what the code is doing! J I've looked for documentation on how these Global Connection Tags work, but I can't find anything. Everything I (think I) know so far is from extensive testing... so if anyone knows of any documentation, or has any suggestions as to how I can achieve the required result - that would be massively helpful! Thanks for taking the time to read all this! Cheers, Steve.
  14. PLC Integration by SCADA

    Hello Experts, Good day to you all. I just can’t figure how I will integrate five S7-300 PLC. CPU 315-2dp. (1.Blow moulding-> 2. filler-> 3. labeller-> 4. packer-> 5. Palletizer) I just want to get the speed of its machine, the output rate and the alarm, this is purely monitoring, archiving, no need to control anything here. I planning about SCADA system. I’m thinking if I could do the same way in my previous project, which I’ve done in profibus master/slave for two s7-300. But this time the five PLC’s already set the profibus as master to the danfoss drive, sew drives, ET200s and many more profibus slave. I plan to buy 1 PLC as master and I will set all as slave, but how since all the five existing PLC, its profibus already configured as master. Thank you very much. All your inputs is really appreciated.
  15. Hello all, I am experiencing an unusual (and what appears to be an unheard of) behavior in my CompactLogix L18ER controller. I am setting the date/time of the controller from my work station, however when I GSV WallClockTime, it is reporting 4 hours different. I have asked our local resources as well as done some forum and knowledgebase searching without result. Has anyone encountered this before? Attached is a screenshot of the controller time vs. the wall clock time. This isn't mission critical since it can be manually adjusted however I would like to understand what is taking place that would cause this behavior. Thanks!
  16. Need Logic

    Hi everyone, I want to develop a logic for security alert system. I have to generate an alarm at irregular time intervals. No one should know the time interval. PLC has to give a digital output at any time. How to create this logic? Regards Joshua
  17. Hi, I have a problem with my BC9020 and hope that someone can help me. I managed to set the IP adress of my PLC in the 10.2.5... add a root, run a program and make the PLC working for a while. I then tried another program, a new one... and now that I want to re-read the first program, Twincat System Manager doesn't allow me to enter in the "run mode" and stays in "config mode". It also has lost the IP address I set (10.2.5.....) and came back to the 172.16.22... (manufacturer settings) I cannot determine if the problem is in the PLC Control or In System Manager... This is my method to change the IP *** IP config *** 1) Reset the PLC First I place the end terminal next to the PLC. I set the DIP switches 1,6,7 to ON, power on the PLC and power off. I set the DIP switches 2,6,7 to ON, power on the PLC and power off. I set the DIP switches 1,2,6,7 to ON, power on the PLC and power off. 2) Set my PLC on the same AMS than my own IP (172.16.22...1.1) 3) In System Manager, add a new route 4) change the setting in I/O Configuration -> I/O Device -> Device 2(BX9000) -> clic on BX9000 define "set IP Address" to Manual define " IP Address" to 10.2.5...., the AMS change automatically. Press the configuration button and then Ctrl+F4 (run mode) This method worked but seems not to be the best... If you have any Ideas ? or questions? Thank you in advance Gregi
  18. NT21 System Program

    I currently have a NT21HMI that does not have the system software loaded. I do not have any system programs with the *.21 extension. Where can I find the NT21 system software?