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  1. Hello.  This is my first post and I hope someone has a solution. I have a program calculating Gal/sec adding to a running total and have up to the end.  Using REAL I can accumulate up to 16,777,216 (2^24) and using DINT up to 2,147,483,648 (2^31), but I need to have my registers continue past these limits.  I've read through many topics here and have tried the Rockwell Knowledge Base but can't seem to find a solution that truly works.  I have gone so far as to transfer the DINT to a string, cut the string into pieces and reassemble them in an Odometer type concatenation. If anyone has a suggestion, I would appreciate it.  I know I'm not the only one with this problem. PS & BTW - I'm using Studio 5000 v24 with a 1769 L33ER

  2. Particulate Measurement In CX Programmer?

    PenneyInstruments posted a topic in CX-Programmer

    I am currently in the process of an efficiency project for a company looking to measure at what point their process starts to create particulate (in this case, smoke) so we can accurately defer the smoke into a combustion chamber to be burnt off. My question is, is it possible to use the Dywer SERIES PMT2 Particulate Transmitter for our measurements using a CJ2M-CPU33 Omron Controller and CX Programmer. http://www.dwyer-inst.com/PDF_files/PDS/DS_PMT2Rev.1.pdf If we can use this, I am wondering which cards I would have to get for communication to this transmitter? CUrrently I have analog in and out, (DA041 and AD081-V1), and digital in and out, (ID211 and OC201). Any information on getting this sensor set up is appreciated. I am not familiar with this type of process control. *****FYI If this is not the correct topic to post this, please move it to the correct one.*****
  3. Thanks for your time.  We have purchased from auction a Getinge Autoclave (sterilizer) with Allen-Bradley controls (CompactLogix L32E).  The machine has a PanelView Plus 1000 installed.  A CD came with the machine w/ the following files.. HMI Project - (.apa file) Runtime (.mer file) Their is also a compact flash card installed in the CompactLogix L32E.  On the Panel View, their is an external Compact Flash slot, but no card, and on the inside of the panel view (if i remove the back cover) their is a compact flash card slot with a card installed.  I haven't checked what is on either of those cards yet.. We cannot get the program to load on the panel view. When the machine is powered on, the panel view goes through a quick dos setup screen and then the screen turns blue and we are stuck with an hour glass icon.  The icon will move depending upon where you touch on the screen.  I can boot the panel view in safe mode (by hitting the default button, then reset) at which point I get a message stating that the machines files may be corrupted and leaves me the options to Download new Firmware, or Continue.  Hitting Continue nothing happens, and choosing Download gives me Ethernet, or Serial options.  The Panel View is connected to the PLC via ethernet so I choose this option and it  gets stuck at this point. We do not want to make any changes to the program, but just to get it to run on the machine.  We do not have ANY of the software. Any advise is greatly appreciated. Craig
  4. Hi, Could someone explain or direct me to better understand the RS Logix 5 comparison tool? I'm comparing multiple PLC codes and having a little bit of trouble understanding what the concept of "deletion", "insertion" etc are portraying. Since, some rungs are labelled 'deleted' and 'inserted' in the comparison, however,  the rung labelled deleted seems to exist in the actual code?
  5. Hello admin, Im new to PLC domain , i have one OMRON CP1E N30 with in built RS 232 port and ladder program to run in Homing and forward and reverse motion. I want to control the PLC from a computer using RS 232 communication. From what little i read from manual supplied for programming ,i came to know that there are two type of commands C mode as well as Fins commands. My doubt is whether these commands can read/write CIO memory addresses that are used to set and reset the motor enable/disable in ladder program through CX programmer software? for example: in my ladder program CIO memory address 30.00 is the motor enable/disable address so if i want to control externally from a PC to enable/disable the motor ,which commands should i use and is there a format to send these commands as well as the value. I am planning to build a GUI in Labview to cotrol the PLC via Serial RS 232 . How can i do it ? Thanks in advance.
  6. Good morning i want to know how i can recognize into the compactlogix 1769-L24 ER the micro 850 (2080-LC50-24QBB), because i want to communicate this two devices with MSG, i already i can see these two equipments into RSlinx but when i start Studio 5000 i don't know whick module i have to use it to recognize the micro 850, please help me
  7. Hi everyone! I am currently using both Motion controller Q172DSCPU and Simple motion controller QD77MS for my application. I spent time for Advance synchronous control with Motion controller QD172DSCPU. However, I wonder that is there any solution to combine synchronous control and interpolation control? For example, I need controlling 4 axes consisting of 3 axes for helical interpolation and 1 axis for linear position control. The problem is that all 4 axes start and complete position at the same time. Does anybody have experience in this? please share your ideas. Thanks in advanced.  

  8. Beckhoff Control panel testing?

    acuralegendz posted a topic in Other PLCs

    I am a technician at a large repair facility and we often have Beckhoff control panel displays come in for repair. I'm having trouble using Twincat to set up the buttons on a CPxx to test the buttons and assignable leds. We have a PC running windows XP with the twincat software, a CP9035 pci card to connect the CP to the pc, i can see the PC's display on the CP and also recognize the CP in twincat, just unsure how to map testable functions to the keys on the CP. Hope this all makes sense. Hopefully there is a Twincat guru out there that knows how to do this. Thank you!!

  9. Ground Loop

    AKesh posted a topic in Control Panel Building

    Hello everyone, I have a quick question regarding Din rails, chassis ground and ground loops. Here is where I am getting confused. I connect my back panel to earth ground which, connects my control panel chassis to earth ground. I screw din rails on my back panel. Question #1: logically, my din rails are now connected to earth ground through the screws connecting to din rails to the back panel. Am I wrong here? As I have seen in many control panels, I connect a ground terminal block to my din rail and connect it to earth ground (the terminal block couples with the din rail through metal clamps). I now use that ground terminal block as a single point source to ground all my other components in the control panel (I connect my ground terminal block to earth ground using a wire).. *** the ten thousand dollar question is Didnt I just create a ground loop between my ground terminal block mounted on the din rail and my back panel chassis ground. For one reason or another the two different location might be at slightly different potentials causing current to flow. Where is my logic off here???? Thank you
  10. Hi, I'm a long time lurker and would like to start by saying thanks for all the help over the years, much appreciated!  This is my first post, please be gentle. I'm working through a large project with an L83 (V28) including 75 EIP nodes & 5 servos.  We have a need for quick real-time response of 2 cameras during a quick servo move (taking several pictures).  I've broken my program up into a few event driven tasks (allowing me to chose the execution time interval (5 to 8 ms for more important tasks and 20 ms for less important tasks, etc.)), along with these I have 2 periodic tasks: 1 for my HMIs & faults running every 30ms and 1 for this quick real-time response camera situation running at .5ms which contains my camera and servo logic.  Everything is running well and seems responsive and repeatable enough, but I am now adding the second half of the logic which will essentially double everything (2 up system).  This has made me consider the best structure approach: Is it better to have a few larger routines within a few larger tasks or better to have more smaller tasks containing an abundance of smaller routines or some other different mix? Thanks, JD43    
  11. I am currently working on a fwd rev motor control routine, we have all of the circuit wired up and verified the physical circuit is working as intended when manually jumped. But will not turn the outputs on...  I triple checked my logic and it all seems right, all inputs are true all the way to the output on both the fwd and rev rungs. But still the outputs won't go true. if I toggle an output bit it does show up on the dc out card, I haven't tried forcing anything.  No errors or warnings, fuses are fine. our teacher does not help as much as we'd like and we have troubleshot just about everything we can think of with our experience.    Any input would be appreciated, thanks.
  12. Hello guys, Newbie on this site. I am looking for a run time free Allen Bradley .NET driver. Basically a library (.dll) that implements communication protocols to Allen Bradley PLC's ( CIP, Ethernet/IP, etc.). Can someone point me in the right direction please ?.
  13. hI.. I've asked for this in the past and, so far, haven't been very lucky.  Most of the projects I run into have 4 or 5 axis, lots of analog and sensor input.. or don't have the HMI part of the "Machine" I have a nice NJ 101-1000 with the NA 7 inch HMI.. along with a R88BD-KNA5L-ECT servo and a 50W  G5 motor.. type  R88M-K05030H-S2.  All On a nice rack with power supplies and some EtherCAT I/O  (It all functions .. even "MC Test Run" gets the motor to jog ..    But.. no way to "home" it.... The motor is in "rotary mode"   but... it's NOT got an Absolute encoder.. it's a incremental... sniff!     I just want it to stop on zero ..Or anywhere, and call it zero ... and make moves plus an' minus in degrees, that's all....  I assume I have to send it some signal (push button) while it's spinning that tells it it's in "Proximity" to home and it then it does something which makes it end up on zero.    I've homed a lot of linear motors (LinMot) an' they are very easy to work with.    But, Omron has 10 different homing modes .. and they aren't very well explained.  Well, they aren't explained at all in that 502 page user manual... you have to already know how to do it, in order to understand the explanation... Example:  Take the "Home Proximity Input Signal"  .. I can imagine what it might do, to help control a move to home.  I can even imagine what's making the signal .. and that somewhere there is a place where the homing parameters are set... like the "axis setting table"  .. but, it's not a Global Variable, or a Data Type .. I could imagine it gets into the system from the CN1 I/O connector? or some I/O somewhere? But.. I grow weary of imagining how this system actually works..  Building a simple working project, from a tutorial, or even downloading a simple working project (.smc2 file) and making the minor adjustments to fit my equipment ... would make all the difference in the world.   I've searched Omron's Libraries of .smc2 files.  Haven't found any yet that aren't on the level of "Top Gun" (a seriously complicated project for a 1-week training class) ... Oh there are several.. related to IAG object files .. but those Library files are not "working projects" intended to serve as a Tutorial.. they are limited projects, ready to be configured with IAG Object files, and "your" programming ... So that you can write the programs you need "faster"... which is nice... but, no help here. Somewhere out there.. is a nice simple .smc2 project file where you get to control a simple motor from the HMI  ..Preferably using an NJ CPU and a NA HMI .. home the motor.. jog the motor and input a few "go-to" positions... sigh!..   Like you would do in a One or Two Day class...   This kind of thing should be already be available in the Sysmac Library ... Thanks much for listening..  sorry about the rant.  
  14. I am trying to learn the logic of a process at my new job. There are tag names that I can't make sense of because they end with _xva, _xvb, _xvu, _xvd, _xvo, _xvc, _zsm, _zsu, _zsc, _zso, _zsd and so on and so forth. I know they are associated with motion, but I need to make better sense of them. There are no descriptors. What do they mean and is there a resource available that I can reference?

  15. schneider somachine

    salihyyavuz posted a topic in Other PLCs

    hello everyone,  Im new with schneider electic , ı m planing to work with Altivar 630 variable speed drivers and i want to control it with M241 plc in somachine . but when i want to configure in somachine i could not add the driver to my hardware. is there any document about it ? or does anybody control it like this ? 
  16. Dear all, I have 1794 IE8H Hart flex input module to which one Emerson HART flowmeter is connected...I have gone manual of flex module...I have to write program to read 3 parameters from HART transmitter in RSlogix 5000 (compactlogics)....in manual there are so many & geeting confused how to get this...even got sample code from rockwell site...but still nt working...If anyone have any proper document to follow please suggest or mail me on gspatil555@gmail.com.....thanks.
  17. Omron PLC-HOW TO connect and control I/O throug

  18. Temperature controling with module

    Jhona Daniel posted a topic in Mitsubishi

    Hello to everybody! This time I need to make a program to control temperature ... Some help? I don't know how to use an analog module, I'm just starting to working with them. The PLC I have a FX3u-32MR/ES (Mitsubishi), and I have the modules; FX3u-4AD-ADP and FX3u-4AD-PT-ADP for temperature measurement. PLEASE HELP? Have a good day!
  19. I was practicing some concepts on concurrency in periodic tasks where I handle such using SSV instruction to inhibit tasks, as suggested by Logix5000 Programmer Manual and after I downloaded the program through ethernet cable to the PLC (Compact Logix L32E) it became impossible to communicate to it, showing 1789 Virtual Chassis in the Who Active Window isntead of the PLC I'm using. I tried to reconfigure it using RSLinx and serial cable but I had no success, the only solution was reset it by removing its batery. I was wondering what could have caused the problem. Concurrency.ACD
  20. i need a example code for position control of MR-J3-20A with QD75D4 as intelligence module. and i want to see the parameter if possible  
  21. Hey guys, this is probably a stupid question so I apologize if it is, but I have a PanelView Plus 6 700 and a CompactLogix L36ERM on one of my machines at my plant.  We have several different molds that run in this machine, so we have 5-7 different PLC programs that can possibly run in this processor, depending on which mold is in.  I'm planning to go to a single program with recipes, but I haven't had the time to set that up yet.  So we use the PanelView for troubleshooting, and adjusting process paramters.  On the main screen in the PanelView I have the time/date and also the program name.  What I have been doing is just creating a string tag in RSLogix 5000 that is the program/processor name (we use the same name for the processor and program) and then on my PanelView I just create a string display that looks at the string tag name in the processor.  That way anytime a mold is changed over and the PLC program is downloaded, the PanelView displays the correct program/processor name.   Now this is all fine and dandy and works as long as if a new program is created, we remember to change the string tag to the name of the new program, we often run new sample parts and what we do is rename an existing program that has similar logic and save it as a new program name.  The problem comes up because if somebody copies an existing program and makes a new one, the string tag is still going to say the name of the old PLC program.  Now if we only had one or two or even 5 machines, it would be simple enough to just remember to change that string tag.  Our, or I should say MY problem is that we have approximately 40ish machines in our plant, and I can't always remember to change that string tag every time we create a new program.  I should say that I have been, but there are times that I may forget. My question is this, is there any way that in FactoryTalk View ME Studio to have a string display the name of the processor or the name of the PLC program automatically without having to manually enter the name into the string tag that I created in RSLogix 5000?  Like is there a system tag somewhere that has the name of the processor or the name of the program?   That was way more explaining then probably necessary.  It's early and I've had way too much coffee haha.   Thanks guys.
  22. EMS provides low cost analog sensors useful for PLC analog inputs. For example the $25 temperature sensor (+/- 2%) is a useful and inexpensive way to monitor for an over temperature condition in a panel cabinet. emssensors.com AC voltage and current transmitters can be a useful way to monitor motor performance. Even the sound level sensor can be a good way to generate an alarm condition for a bearing failure.
  23. Howdy, Wasn't sure the best place to post this Programmatic Timer/Delay question. I need to create a Timer whose 'time' will change programmatically. I am having trouble coding this in RSLogix/Studio 5000. I need to delay a little more every time 1 Product passes through up to a certain count then reset and start over. Basically during a conveyor transition, via a pop=up conveyor, I don't want the product in the same place every time. I want each successive product to be in a little bit different spot, call it the Conveyor Land Point. The product will land a little further each product, then start back at the first land point I have no code to share as all attempts were FAILs Inputs: > Product Count (Count up or down counter) > Product Count Cycle (Number, constant, set able, currently = 4) > Delay Time Sequence Interval (Number, constant, set able, currently = 0.25 seconds) Outputs: A sequencing delay, based on Product Count > Delay Sequence:  1st delay 1 second. 2nd delay 2 seconds, ... up to Product Count Cycle (4) then reset back to 1. Program: (As I was thinking) Set Product Count Cycle, Product Count Cycle = 4 (May change could be 3,4,5, or 6) (Might be hard code, might be an HMI input) Set Delay Time Sequence = 0.25 seconds (May change could be 0.5, 0.75, 1.0 etc.) (Might be hard code, might be an HMI input) Line start, Product Count at one (1) Calculate Delay     Delay   = Delay Time Sequence Interval * Product Count Cycle * Product Count  Product Count increments via PE Repeat e.g. Hopefully I have not 'run' at the mouth, wanted to give as much info upfront                I included a picture Any thoughts, help would be great. thanks,
  24. We are replacing the Old hardware from PLC to new Control logix hardware. wondering Application of IEC-61508 and IEC-61511 compliance in this brown field project. Any Thoughts ??
  25. We have a Panelview Plus 600. One of our panels is labeled "Motor Control," in charge of turning on/off different pumps. The problem is while the system is running, clicking the on/off button will not turn any pump off. When the system is shut down, the pumps can be turned on and off but not when the system is running. I'm trying to shut off one pump without shutting the whole line down. Any help is appreciated. Thanks.