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  1. Mitsubishi GX Works Bugs??

    Hello I have been using GX Works 3 for a while now and I have discovered a couple of things, maybe bugs. I have not had any training for the software or hardware so maybe I did something wrong. 1 Labels. If you sort a global label table into any order other than the unsorted order that appears by default you are unable to create, delete or edit any labels. Our Mitsubishi representative discovered that if you click on the column header between 'Data Type' and 'Class' the order does not change but now editing is available. This, it turns out is a really bad idea. It seems the position the label was in when it was created is preserved, I think this is the unsorted order you get by default. If you sort the list and then delete a label it is possible that the label that should be in that position is also deleted. I have attached a small project to demonstrate this. Open the Global Labels notice the order they were created. Now change the sort order, click on the column header I described earlier to make them editable and then delete the label in position 1. For a while I thought this was the only problem but recently there has been a number of instances where I have created a label, given it a carefully selected address only to discover that it is being overwritten by another variable. I have not been able to work out exactly what is going on but I believe it is connected to the sort order of the labels. Also if you sort the order and change an address, have you changed the address of another label? The only solution I have found is to keep label tables very short so they are managable without having to sort the order, that is probably good practice anyway 1 Axis software limits. I have been using a number of axes in pairs, in incremental mode as caterpillar feeders, using FX5U-40SSC simple motion modules. I had a problem that the axis synchronised to follow would suddenly stop moving, the customer was having to power down the machine and start again. This problem persisted for months with Mitsubishi scratching their heads unable to fathom it out and ultimately stating that the problem must be in my code somewhere. It was suggested by the customer that it may be getting to a software limit, I showed the customer that the software limit was disabled in the setup and it was confirmed by Mitsubishi that it was not the problem. guess what, it is a problem. Once the actual position reached the limit of the double word memory it would stop moving. The solution is the take the servos out of synchronisation in order to set the position (datum) to zero every cycle. Unfortunately the drives do not always re-synch on the first attempt so you have to keep trying till it does, this now causes slight variations in cycle times but it works. Andy EDIT: I have since been informed that to disable the software limits they must be set to zero. This implies that the Enable/Disable setting is invalid and the limits are defaulted to their respective max values. Surely a default to zero would be more appropriate.     Label Test.gx3
  2. I want some recommendations for a PLC that can hold its memory for long periods of time with no power. I have a customer that has the molds that only get used a couple of times a year and when they are not being used they sit in storage until they need them again. Currently they have a DirectLogic05 controller and what they have noticed is that when they pull these molds out of storage to use them, the program is lost and they got to download it again. They want to make it to were all they gotta do is plug and play basically for this machine. Is there a special module or a processor that can hold its program for long periods of time while it has no power on it? 
  3. GX Works 2

    Hello everyone! Can anyone suggest to take all the Input and Output (digital) status at a time in a single file for backup in gx works2 in FX2N PLC. I need to confirm that all required IO are in perfect condition before start operating the machine. Also I plan to design a troubleshooter to find problem. Thanks in Advance..
  4. FX3u4AD reload issue

    I have an FX3u16MR attached to two FX3u4AD units (right mounted).  I am running the first two channels of the eight in 12 bit mode, the next two channels in 16 bit mode, the next two channels in 12 bit mode again and the last two channels are idling.  All inputs are configured as 4-20mA.  Working with the first channel only for now, what I am finding is that I have to load the gains twice for them to take.  It points to a timing issue in the code that I am running in the plc.   It just seems to have started happening though.  Admittedly I am recoding so the ADC calibrates from a HMI rather than from a PC trigger which is what I had before.  But I have just paralleled up the M register that invokes it.  I am working through the code as I speak. If anyone has any idea's i would love to hear from you.  I know this bit of kit fairly well I am just missing something here and it is bugging me.  A problem shared and all that. Thanks in advance.  
  5. Getting to memory.

    I know enough Ladder logic to get in trouble. Although, I do have a few PLCs controlling machines that I wired and programmed and they are running well (as long as I can remember what those buttons I added do.) I cannot figure out how to get memory into the PLC.  For example, I have a Counter where I have entered the following: CNT 0005 W1 ( I am driving it with a 1s clock and the reset is an external button.)) I then went to working memory and entered a number as position 1 (I entered 234) When I load the program and press the button to reset, CNT is starting at 0. When I move the W memory from PLC to PC there is 0 at that position. All of the boxes are checked when I compile/transfer. Is my CNT format correct? How does one get the memory to the PLC?    
  6. Omron C20H,C40H,C60H.

    Bom dia, como faço para deixar como séries antigas (CxxH), sempre em modo monitor, mesmo quando desliga e liga. Devido comunicação com IHM? Folha de dados Efetuei os passos do: DM900 = 1 DM1900 = 1. SET AR1415. ALTERA VALOR CANAL AR14 PARA 100 E DEPOIS 200. RESET AR1415. Porém não de certo.  Obrigado.
  7. I READ IN THE MANUAL FOR THE CJ2M-CPU34 THAT IT IS POSSIBLE TO CHANGE THE IP ADDRESS BY WRITING TO D30098 AND D30099 (MY DEVICE IS UNIT 0).  I TRIED TO DO THIS ON A TEST PLC BUT AM NOT HAVING ANY LUCK... I WROTE MY IP ADDRESS #C0A8 TO D30098 AND #0E30 TO D30099 (IP ADDRESS 192.168.14.48) WITH THE CPU IN PROGRAM MODE, I SET THE RESET BIT (A501.00) TO TURN ON ON THE TRAILING EDGE OF THE FIRST SCAN BIT, I CAN TELL THE CARD RESETS BECAUSE I AM CONNECTED VIA ETHERNET AND I GET DISCONNECTED, BUT THE IP ADDRESS DOES NOT CHANGE.  IS THERE ANY WAY TO CHANGE THE IP ADDRESS WITHOUT CX-PROGRAMMER?  I NEED TO GET A SOLUTION TO MY CUSTOMER TONIGHT AND MY SUPERVISORS DO NOT WANT TO RELEASE OUR DEVELOPMENT CODE TO THE END USER.   THANK YOU!!!
  8. Good day Please assist me - pertaining to the QSeries GXWorks2 Programming  - and in particular the utilization of the macrocode functionality. The information required includes; [1] Purpose of macrocode (incl advantages) [2] its utilization's effects on the PLC programming memory (it appears that it consumes more programming memory. [3] any reference documentation that could be used - containing specifically information regarding this feature (note most manuals doesn't discuss this)
  9. RS Logix 500

    We have a PLC that controls a diverts for cartons.  The PLC talks to a host to get the divert code and then this is used to trigger diverts through device net.   The issue we are having started back a few months.   We are getting good scans and the information is being sent to the host and back, but cartons are not diverting 100% of the time.   If we remote connect to the PLC and have the program open, the issue goes away.  When we disconnect, it issues occur again.   The PLC has a wired connection through a network switch.   Is this a problem with the PLC or with the network switch or somewhere higher up in the connection?  If it is the switch, why does the issue disappear when we are connected?    We are remote connecting with a laptop and the connection we use is wireless.
  10. HI Everyone,  Recently i have bought a plc fx3ge and gt2000 hmi .the problem is that whenever i use a device address d280.b1 in hmi .i am not able to use the same address in gx works for plc (LD D280.1).can anyone help me with this problem.   
  11. GOT1000&CompactLogix Tags

    Hello Im new using HMI got1000, Im trying to connect using Ethernet this HMI to a compactlogix, i already imported the tags, but i can't use any of them, because the gtworks3 says "you have to map the tags for set a device", i dont know what means map the tags, some one can help me please?
  12. EMS provides low cost analog sensors useful for PLC analog inputs. For example the $25 temperature sensor (+/- 2%) is a useful and inexpensive way to monitor for an over temperature condition in a panel cabinet. emssensors.com AC voltage and current transmitters can be a useful way to monitor motor performance. Even the sound level sensor can be a good way to generate an alarm condition for a bearing failure.
  13. Hello, My quest is to make a memory card, which I can just put into my PLC on the field and load all program and options etc to my plc. Now i found the official omron guide about it but its not good at all... For example is does not explain that how i need to transfer the H and D memory part to the plc, and that not all network settings are being copied if im not careful.   But my question is: is it possible to make this backup memory card without having the actual plc? Because the process is done in memory card window, which is only available if you are online. So basicly i have to get all the plc rack parts to make this work? I tried with the simulator but ofc it is not working.   Someone mentioned me that it is possible he heard from someone but no one actually knows how to. And there is nothing in the omron manual as i see.
  14. I have L61 with nonvolatile memory installed. The controller will read the program from CF card on power up. The issue is that some variables are lost or not the most up to date values are read from the card since it remembers them as they were last stored on the CF card. So stuff like motor run hours, etc is not up to date. Is there any way I can update these variables or tags on the CF card as they are updated by the process? Or what would be proper way to deal with this issue?
  15. I have read that it is possible, in CXDesigner, to download the program from the computer onto a memory card, and then download from the memory card into the HMI terminal. Is a similar thing possible with CXProgrammer, and PLCs? It would be quite useful, for the purposes of updating the program on a customer PLC that is located overseas, when the customer does not own a laptop with CXProgrammer installed.
  16. siemens 1212C PLC

    All, I have bought a new siemens PLC 1212C. connected to TIA V13 software working perfect. When i use the clock memory byte, and selecting the 1sec bit M255.5 it is not counting. Why this is not working? What do i wrong? grtz Frans  
  17. PAROCK1 for HMI/SCADA View File Now a software solution is available for your Modbus (MB) needs in Rockwell/Allen-Bradley Control Logix or Compact Logix (Clgx) family processors, instead of a traditional 3rd party hardware like Prosoft MVI-56, Molex SST-SR4-CLX-RLL etc.  It is an Add-on instruction (AOI) for PLC/PAC firmware v16 or later, (other solutions are available for pre v16 systems).  For hardware interface, use PLC’s channel 0 (serial) or TCP/IP Interface module(s) to have as many MB TCP/IP devices or serial devices.  (Some limits apply based on system configurations, Comm. settings depending on HW used.) Connect any MB Client/Master or Server/Slave device(s) to your CLgx PLC, including flow computers, analyzers, VFDs, Power Monitors, Level gauges, Smart I/O, etc.  All the MB public/native function codes are supported.  32-Bit integers/floats as single entity are supported with byte and word level swapping. A separate utility automates the data mapping to your PLC logic.  Features -Serial Master (BASIC required Option); TCP; Slave; Redundancy; More than 5000 accumulative registers; MB CFC (Custom/Private Function Code) Support; Data mapping too – Between PAROCK1 & your PLC logic; Packaged with Rockwell; TCP/IP Interface Module; Volume Discounts; Annual Support Requirements -Rockwell/AB-CLgx processor with v16 or later.  Contact PCI for earlier versions. -If using CPU’s Chan0, you cannot use Chan0 for any other user mode activity. You can use it for non-user mode activities -TCP/IP Interface Modules from Rockwell/AB supported, are: -1756-EN2xx ControlLogix® Ethernet/IP communication modules, firmware revision 5.007 or later -1756-EWEB ControlLogix Ethernet/IP web server module, firmware revision 4.006 or later -1768-EWEB CompactLogix Ethernet/IP web server module, firmware revision 1.002 or later -1769-L30ER, 1769-L30ERM, 1769-L30ER-NSE, 1769-L33ER, 1769-L33ERM, and 1769-L36ERM CompactLogix controllers, firmware revision 20.011 or later -1769-L24ER-QB1B, 1769-L24ER-QBFC1B, 1769-L27ERM-QBFC1B CompactLogix controllers, firmware revision 20.011 or later -1769-L16ER, 1769-L18ER, 1769-L18ERM CompactLogix controllers, firmware revision 20.011 or later Other Related Services/Items -Custom PLC Add-on instructions building -PLC upgrades, troubleshooting, applications -PC Windows, iOS5, Linux, Mobile devices Comm. Drivers -Custom development, Technology Transfer Services  -Other Non-AB communication drivers for serial or TCP  -Full control system integration, training, architecture design This driver can be conviniently used with Visual Studio in development of complete large scale complex HMI/SCADA Systems. It can be used to perform advanced reporting MES, analytics, IoT, Big data type apps. One example is available to download here For More Info Overview of Parijat Drivers: Click here  Additional supporting Info about Parijat Drivers:Click here Complete Related Driver options: Click here     Submitter Scadadoctor Submitted 03/10/16 Category Other PLC Demo Software
  18. I'm using the connected component workbench software and the Micro830 plc is there a way I can tell how much memory is left? I have done some programming on the Micro830 and with just a few rungs and variables it is already reporting out of memory.
  19. OMRON CJ1M CPU 21

    Hello to all Since a certain time I've noticed that the parameters values sent to the plc via IHM are not anymore recognized by the plc I'm obliged to re-enter other parameter values to see the machine working fine again. The plc reference is: CJ1M CP 21 The IHM reference is NS10 What would be the problem,? Best regards.
  20. Rotary input device

    I am looking for some sort of rotary input device which could be used for fine adjustment. Ideally it would have to two output pins, if turned clockwise it would send pulses on one of the pins and when turned counterclockwise it would sent pulses on the other pin. These could be connected to two inputs on PLC and a value in a given variable could be incremented and decremented depending on the direction of rotation. Almost like using potentiometer with analog signal. I guess if I can not find anything I could use incremental encoder and look at the phase of the output to decide which way it is being turned but hopefully simpler and maybe more cost effective solution is out there? Thanks.
  21. I am trying to find a way to do a "batch monitor of Global Labels" in Mitsubishi GX Works2 Software. I can monitor Device/Buffer Memory Batch but can't find a way to monitor all Global Label's status online? Can anybody help me on this?
  22. Non-volatile memory GX Works2

    Hi all, Im trying to figure out how to create non-volatile memory tags in GX Works 2 (using a FX3U controller), so that the values stored in the D registers won't keep zeroing out every time the controller powers down. Does anyone have any helpful tips on how this is done? Thanks
  23. DIY CO2 Controller

    Guys, I find CO2 controllers to be too expansive and ugly at 500 $ How can I Take a CO2 sensing chip read it it's signal compare the signal to equal or above a value turn on an AC plug (Type B) when below value, OFF when above valueBaiscally, I want to make a CO2 controller myself (soldering on board, buy individual components, put in a box) This will release CO2 in the room through a solenoid when below 1200 ppm, and shut off the solenoid when above 1200 ppm IF I'm on the wrong forum, could you advice where to ask ? Thank you ! Dominique
  24. Hi there, I have trouble understanding the "mechanics" of STL programming language for Siemens S7-300 PLC. For instance I have a code which looks like this (taken from the Siemens manual for extended pulse timer): With regards to the first line, AND operator checks whether the state of I 2.0 is '1'. According to the "Bit Logic Instructions" manual, it also ANDs the test result with RLO. Now the question is - what RLO is it if there are no operations beforehand? What memory area does it use for that particular RLO? Moreover, what is the Boolean bit logic string in this case? I presume it is all the lines up to the '=' sign. The confusion is also caused by instructions (FR, L, T) which are not logical operations or RLO, although there is associated memory bit with them. I'd be grateful if you could clarify this matter? Many thanks!
  25. A2SH PLC

    I have encountered memory backup battery failure/fully drained in MITSUBISHI A2SH PLC.So RUN LED started flashing on PLC. Thus no field parameters values were being shown on HMI. I connected PC with PLC through serial RS232 cable using GX DEVELOPER 8 , the connection test was successful. Then I tried to download my project saved on PC to PLC, then I was amazed as It asked for a keyword. However when the backup battery was working , I downloaded the same project but it did not ask for any keyword. Can anyone explain this. Now the real problem is that the program was developed by somebody long ago , to whom I don't have any contact right now and I m helpless as I don't know the keyword and can not download the program and thus my machine is at halt. I tried to clear the user memory from online menu , but it says the function not supported. I m stuck and frustrated . Anybody 's help is greatly appraised in anticipation. Of course I m not asking for hacking a keyword. Just to know how can I make my system functional. Thanks everybody.