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PLC Scaling doesnt match Sensor Display Output
PLCarp posted a topic in Allen Bradley / Rockwell Automation
Hello, I'm currently working with a 1769-L19ER-BB1B CompactLogix controller connected to 7 1734-IE8C analog input cards. Into these cards I have about 14 Setra 269 Differential Pressure Transducers, all of which have their own individual display. Our goal is to capture and record the data from the Setras in the PLC, but I am struggling to scale it correctly. I currently am running a series of SCL function blocks to change the raw inputs (3277 - 16383) to the Engineering range (-0.25 - 0.25). The Setras have a standard output range of 4-20 mA and the calibration sheet I have for it matches that (4 mA = -0.25, 20 mA = 0.25 etc.) My issue is the SCL function block outputs are not matching the displays that the Setras have on the sensors. The difference can be somewhat staggering (largest one ive seen is PLC - > 0.045 , Sensor - > 0.003. Any ideas on what I can try to fine tune this scaling?- 5 replies
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hello, I want to ask, maybe some of you know about this, I want to take a program on compactlogix but it has a firmware version 19.xx while the rslogix application I have is version 21.xx, there are several options offered by the application to be able to take the program, update the firmware in compactlogix or downgrade the rslogixku application to version 19.xx. if i upgrade the firmware in compactlogix, what about the program is the program safe or not, and if i upgrade the firmware will the program in compactlogix work properly?
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- rslogix5000
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PWTech is a rapidly growing company specializing in wastewater treatment equipment. We are currently hiring for a Controls Engineer. This is a full time position with some travel required. Requirements: 3-5 years experience Proficient with Allen Bradley MicroLogix, CompactLogix PLCs, PanelView HMIs Proficient with ladder logic programming Proficient with basic electrical theory, control systems and electronics Familiarity with NEC, with special focus and understanding of articles 409, 430 A high level of proficiency in written/spoken English Familiarity with Unitronics PLC/HMI is desired but not required Duties will include: Producing control panel submittal and as-built layout drawings, components lists, and line diagrams Selection and integration of sensors, motors, control systems and other mechanical and electrical equipment. Coordination with internal and external project engineers to resolve electrical and control questions and issues Programming, modifying and troubleshooting Allen Bradley and Unitronics PLCs and HMIs Providing assistance and remote support to field personnel Maintaining inventory of long lead items for warranty and project purposes. Location: Rosedale, MD (outside Baltimore) Technologies: 50% Allen Bradley 50% Unitronics. Salary: 95k-105 depending on experience. Higher if you have >10 yrs experience. Contact: Kreal@pwtech.us
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- allen bradley
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Hello, I have an .ACD file but do not have any software to read the controller tags. Can anyone please help me convert the file into a pdf? I can see from Notepad that is was made using RSLogix 5000 V21. Thanks! G Pump_17_11_09.ACD
- 22 replies
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I have 0x4c requests from my ipc to the controller, with request path: Class - 0xB2, Instance - 0x004C. And 0x4c responses from the same path, and then "Command Specific Data": example 1 (of the command specific data): 0100a6409d00a6409d00a6409d00a6409d00a6409d00a6409d00a6409d00a6409d00a6409d00a6409d00a6409d00a6409d00a6409d00a6409d00a6409d00 example 2: 0100a7409d00a7409d00a7409d00a7409d00a7409d00a7409d00a7409d00a7409d00a7409d00a7409d00a7409d00a7409d00a7409d00a7409d00a7409d00 example 3: 0100a8409d00a8409d00a8409d00a8409d00a8409d00a8409d00a8409d00a8409d00a8409d00a8409d00a8409d00a8409d00a8409d00a8409d00a8409d00 Looks like it always starts with 0100, then repeating some value. In the first one the repeating value is 00a6409d, and then in the end 00. Or maybe it's 01 and then just repeating values surrounded with 00 or something similar. Is it values surrounded with 00, written using little-endian? Does the variable in request have a name?
- 7 replies
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- compactlogix 5380
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Mapping to a Single Element in an Array
dmturner posted a topic in Allen Bradley / Rockwell Automation
I have 23 Micrologix 1400s and I want to take the same register, N100:99, out of each one and put in a single array in a CompactLogix L18ER. From what I have tried, it only seems like I can only map a range of integers, N100:77-N100:100, to the array and not an individual register to a particular element. (For example, mapping N100:99 from machine 16 to Selected_Model[15]) Can you map to individual elements in an array? If so, are there any instructions on how to do so? Thank you in advance for reading my post!- 2 replies
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- studio 5000
- rslogix 5000
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How long could be INT array. For example can I build INT[365] or DINT[365]? When I use more than [32] my controller fails. Thanks.
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Allen-Bradley Ethernet Driver for .NET 7, .NET 6, .NET 5 & .NET Core 3.1 - ASComm IoT
Automated Solutions posted a file in Demo Software
Version 1.3.2
29 downloads
ASComm IoT for .NET 7.0, 6.0, 5.0 & .NET Core 3.1+ developers. Class library for use in Visual Studio.NET to create HMI/SCADA apps that communicate with A-B ControlLogix, CompactLogix, Micro800 Series, PLC5, SLC500, and MicroLogix PLCs via Ethernet. Does not require OPC, RSLinx, or 3rd party drivers Visual Studio.NET 2017, 2019 and 2022 compatible All .NET 7.0, .NET 6.0, .NET 5.0 & .NET Core 3.1+ targets are supported, including Web, Windows, console, and service apps. Runs on Windows, Linux & Android Extremely high performance - less than 5 mSec typical transaction time Supports ControlLogix family native tag names Supports reading and writing entire ControlLogix family UDTs and PDTs Supports unsolicited messages Abstract base classes allow you to write generic code that works with all drivers Synchronous and asynchronous read/write methods Data change notifications Provides common user interface across all driver classes No limit on number of devices or data points Multi-threaded for high data throughput Includes extensive help system Example applications with VB and C# source code included. Easily connect office systems to factory floor. Runtime-free for qualified applications-
- controllogix
- compactlogix
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[Demo Software] - Allen-Bradley Ethernet Driver for .NET 7, .NET 6, .NET 5 & .NET Core 3.1 - ASComm IoT
Automated Solutions posted a topic in Download Comments
View File Allen-Bradley Ethernet Driver for .NET Core & .NET 5 .NET Core / .NET 5 compatible class library for use in Visual Studio.NET to create HMI/SCADA apps that communicate with A-B ControlLogix, CompactLogix, Micro800 Series, PLC5, SLC500, and MicroLogix PLCs via Ethernet. Supports unsolicited messages Does not require OPC, RSLinx, or 3rd party drivers Visual Studio.NET 2017 and 2019 compatible All .NET Core & .NET 5 targets are supported, including Web, Windows, console, and service apps. Extremely high performance - 5~10 mSec typical transaction time Supports ControlLogix family native tag names Supports reading and writing entire ControlLogix family UDTs and PDTs Abstract base classes allow you to write generic code that works with all drivers Synchronous and asynchronous read/write methods Data change notifications Provides common user interface across all driver classes No limit on number of devices or data points Multi-threaded for high data throughput Includes extensive help system Example applications with VB and C# source code included. Easily connect office systems to factory floor. Runtime-free for qualified applications Submitter Automated Solutions Submitted 10/25/21 Category Demo Software-
- controllogix
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Hi, I'm looking for help with the string exchanging between GT25 and AB CompactLogix. I'm reading recipe data from SQL via MES interface to the local devices such as GD3000. I want to move the string held in the registers GD3000-3009 (20 characters) to the string tag in the Allen Bradley. The problem is that in the scripting I cannot enter the AB Tag, because when I imported the CSV with the string tags their data type is STRING, and the scripting in GOT accepts only numerical datatypes such as WORD, etc. Has anyone found a way to handle that?
- 2 replies
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- mitsubishi
- gt designer
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This may be more of a Zebra question than a PLC question but I will post it here. I am using Zebra's Network Connect to enable communication between a CompactLogix L13ER and a ZT410. My issue is that the QR Code omits the 5 elements of the array in Field 1 of the CompactLogix. I expect the first two elements in the array to be ignored per the manual but the first 5 has me puzzled. All the characters in the text shows up fine. I have attached what I am seeing. If you have a QR Code reader, you can scan the QR Code.
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- zebra
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HiI have just bought a new AB CompactLogix 5380 (5069-L306ER) labeled "FACTORY SEAL".When I trying to connect via USB or Ethernet on studio 5000 softwares, no matter RSlinks or BOOT-DHCP tool, there is no responding at all.I know these PLC shipped row and there must be flash before using for first time, But I think when I turned it on via MOD Power, while connected to PC, there must be some sound for connecting via USB cable, or some activity in small led's of Ethernet port in both sides. but there is no response at all.I'm begining to doubt about my cables, although the USB cable and the Ethernet cable are standard cables, I try it with two or three cables.P.S: The package does not included a SD card, I put a SD card from my own, Could it be problematic?Thanks.
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Please test my DF1 protocol app for Android
Facso posted a topic in For Sale, Employment, Services or Wanted
Hi there! I've created an Android app to read/write data to Allen Bradley PLCs via serial DF1 communication (a Bluetooth serial RS-232 adapter is required). You can use it to read and write Binary (B), Integer (N), Float (F) and Long (L) data files to a MicroLogix or SLC500 PLC. The app is now an open testing release in Google Play and I really appreciate any feedback. Youtube: https://www.youtube.com/watch?v=klYEuzdNBNg Google Play: https://play.google.com/store/apps/details?id=com.facsocubac.df1polling&hl=en_US&gl=US Some of the features (such as Write data to the PLC) require to upgrade to the Pro version. If you wish to upgrade, just send me an email and I will send you a promo code so you can test the full app for free. Thanks a lot for your help Facso- 1 reply
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Trouble energizing my stop output with 5069 CompactLogix Studio 5000
rotilahp posted a topic in Allen Bradley / Rockwell Automation
Hello All, I am new to Studio 5000. I am trying to have my limit sensors energize my stop output, and also have a manual bit that I can toggle that will energize the stop output as well. Currently, toggling my manual bit works for energizing the stop output, but my limit sensors turning on does not energize my stop output. Not getting what I want with or without the ONS. What is going on??? Thanks, Daniel -
CompactLogix Point I/O Module Limits
ElectronGuru posted a topic in Allen Bradley / Rockwell Automation
Hey guys, I did a quick search here and didn't come up with anything, so hoping I'm not asking something that has already been answered. I'm looking at automating an existing plant which currently has zero controls, so starting from scratch. The process isn't complicated but the equipment is a bit spread out over a two story facility. We're thinking about using a CompactLogix 1769-L32, physically located as central as possible, with ten four-slot 1734 Point I/O blocks. My concern is that many Allen Bradley controllers limit the number of I/O modules you can add to the project. Like some 1756 controllers are limited to 30 local and remote I/O modules, CompactLogix controllers may be limited to 16 local and who knows how many remotes, etc. I can't find anything that spells it out explicitly in the Design Considerations Manual. The CompactLogix 5370 User Manual only says it supports, "a limited number of Point I/O modules that can be used as local modules". Nothing about networked modules. The CompactLogix Selection Guide clearly defines the number of network nodes, but nothing about the number of modules. Does anyone have any direct experience with this much Point I/O in a CompactLogix environment? I'm thinking that we're in an age of counting nodes, rather than modules but don't want to order the hardware without being 100% sure.- 8 replies
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Looking for some help that i cant seem to find online - I have a CompactLogix 5370 L1 Controller part number 1769-L16ER-BB1B and would like to connect a 1769-IF4 and a 1769-OF2 Analog expansion modules. Rockwell sales tell me they are compatible The Compactlogix looks to be a "slide in" and the expansion modules are Plug Type. Is there a cable or base rack I can use? Thanks in advance.
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I'm trying to send an int over TCP using a MSG Socket, Compactlogix ==> Arduino Ethernet Shield I have set up TCP communication between two Arduino Uno's using Ethernet shield. I've set up the one as a server, the other as a client. server IP: 192.168.1.21 port 23. If the client is connected it reads incoming data as a byte or an array of bytes. The data between the two has been verified to work. I'm now trying to transition the communications between a compact logix-L32E. I'm looking to send a byte (or int being as there's no byte data type) from the Compactlogix to the Arduino using TCP. To my understanding I need to use a socket create, open, read/write, close. The manual to do this is vague as a step by step procedure. Does anyone have an example code for socket programming? I can open rs500, rs5000, and studio 5000 programs. If I can open a file to use as a reference I can translate it on my own. Any help/advice would be greatly appreciated.
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We have been working with PLCs for long time. We used to develop PLC logic, partly test it on an emulator and test the rest on the partly energised equipment. From time to time working with computer software development (C# and JavaScript) I was always looking for something similar to unit testing in the PLC world. As I couldn't find anything at that time I've started developing own automated testing tool. Now we use this tool, which basically simulates PLC inputs in defined actions and checks expected behaviour of internal tags or/and PLC outputs. If it behaved the way we expected, it's PASS, otherwise it's FAIL. We break complex logic into small parts and create unit tests for it. By creating more of these unit tests we can test PLC logic of any complexity. The software called PLC Logic Prover and it's free at https://www.controlx.io Recently, I've been told that there is no point to develop anything new if there are already great tools on the market. Honestly, I didn't do proper research earlier, so I'm here asking the experts. What do you use to test PLC logic? What automated testing tools do you use? Is it using IO simulation or it can test logic by other means? Your replies are appreciated. Thanks, Alex
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- logic testing
- plc testing
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Hi, got a mental block lol. Got a machine we are modifying, currently got most of the code in place. Working on a fault routine now. This machine doesn't have an HMI or wide array of PL. Nothing major just a simple vision system check. Currently have 6 faults that will stop the cycle running. I'm wanting to have the beacon light (Red light) blink for the cause of the fault. For example: Scenario 1- Fault stop for bottle check NG: (two) .5 sec blinks - 2 sec red light off - (two) .5 sec blinks ..... repeat Scenario 2- Fault stop for bottle check NG and reject sensor blocked: (two) .5 sec blinks -2 sec red light off - (three) .5 sec blinks - 2 sec red light off....... repeat I have the code a few different ways but it looks "dirty". Any suggestions? Thanks in advance
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Is there a way to monitor the Temperature of a Servo Motor on Allen Bradley Servo motors... MPL? PLC: CompactLogix 1769-L30ERM Drive: Kinetix 6500 Motors: MPL-B310P-MJ72AA, and MPL-B560F-MJ72AA I would like to be able to monitor the temperature, and flash a warning screen on the HMI if the Motor gets too hot, or perhaps shut down the operation before the Motor overload trips. The drive and PLC are connected through Ethernet IP What I don’t know is if that Motor heatsink temperature information is available to the PLC.
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Frozen Analog Input on Compact Logix
Dan Truitt posted a topic in Allen Bradley / Rockwell Automation
This is a bizarre one... CompactLogix, 1769-IF8 with 1492-AIFM8-F-5 wiring system. My client has reported several instances where one of his flow rate displays is frozen at its maximum value. Each time, I have gone to the site, found that the value in the analog input tag is at full scale, and measured more than 20mA at the input - as much as 28mA! I measure it using a clamp-on meter and I measure it at the input module (1769-IF8) and the external, pre-wired terminal block (1492-AIFM8-F-5). I cycle power to the PLC. No change. I cycle power on the transmitting device. No change. I disconnect and reconnect the input (signal wire at the module or the terminal block) and everything goes back to normal. This has happened on multiple channels on multiple input modules and with two different types of transmitters. I didn't install this system, but it seems to have been done properly and it had been running fine for many years. These problems just started happening out of the blue. Has anyone out there had any similar experience? This is a new one for me after more than 25 years in the business. -
Hello, I am trying to receive data from a scale via rs232. my setup; compact logix l18er with a 1734-rs232ascii point IO module to receive the data. I am receiving data from the scale, but I have very little understanding of ascii, so I do not know how to convert the data I am receiving to something use-able. any help on how to convert the data to something I can use or where to even start would be much appreciated. using a scientech ZSA 210 scale https://scientech-inc.com/media/downloadable/files/links/1/2/12222-d_rev-f_instruction_manual.pdf
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Problem to read pulses (encoder) of VHSC24/C Card using CompactLogix
Vinicius Santos posted a topic in Allen Bradley / Rockwell Automation
Hello guys, I am running an application for packaging measurement using a sick DFS60B incremental encoder (programmable from 1 to 10000 PPR). In more detail, it passes packaging on a conveyor belt and we have created an inspection station and an expulsion station (defective packaging), so we use the encoder to check at specific points of the packaging for defects (we use special sensors to check defects). ) (there are four in total). However, the problem we are having is the following: When reading the encoder in the PLC, the same means that performs "jumps" and does not enter the windows (GRT and LES) created on the ladder, ie, as if it were not continuous. . I understand that because the VHSC24 card works at 1 MHz in counter mode, this type of problem should not occur according to our application is not even 100 KHz. For example, our case: Using 1000 PPR and the motor speed (coupling output) is 3600 RPM (in practice it is around 1750 RPM) the frequency is calculated as follows: F = (PPR X RPM) / 60. : F = (1000x3600) / 60 = 60 KHz, ie 60 KHz is much less than 1 MHz, I think this kind of problem does not occur. Application Info: . Studio 5000 V31 . PLC Model: Rockwell 1769 - L19ER-BB1B CompactLogix 5370 . Encoder Card: 1734-VHSC24 / C . Incremental Encoder: Sick, DFS60 up to 10,000 PPR and HTL Electrical Interface. Using a 200 mm circumference / perimeter wheel. . Motor Nameplate Data: 1670 RPM, 0.37 kW / 0.5 HP, 60 Hz . Inverter: Weg CFW500, Output Frequency 62 Hz. Card Settings we use RPI: 2 ms Type: Counter, but we already use it as Encoder X1 Store Count Mode: Disabled Filter: No Filter, but we use 50 KHz and 5 Khz filters in our tests. Counter Attenuator: 1 Wiring Diagram VHSC24 We turn on encoder A at input 0 and encoder Aret at input 1 In logic (Structured Text) Using the PMUL instruction to convert encoder (Pulse) data to mm scale. (Ladder) The window comparisons part (GRT and Les) and other part of the process. We emphasize that we performed the tests also only with the reading and comparison part of the data, excluding the other parts, precisely to verify the issue of Scan, but the problem persisted. If anyone here in the forum has some information that can help us, I would appreciate it.- 11 replies
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- compactlogix encoder
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AB PLC and Zebra Printer/ Scannaer integration with RS232
Prathamesh Joshi posted a topic in Allen Bradley / Rockwell Automation
hi, We want to integrate Allen Bradley L16-ER with Zebra Printer GT800 and Zebra Scanner Li4278 with RS232 extension Card. We have hardware : 1.ABPLC L16-ER 2.1734-232ASC 3.Zebra Printer GT800 4.Zebra Scanner Li4278 5.Communication Cables We are not able to receive and transmit data from and to Printer and Scanner- 1 reply
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Remote Access to CompactLogix PLC
craisondigital posted a topic in Allen Bradley / Rockwell Automation
Can the PlC be accessed remotely. If I hook the CompactLogix L32E up to the internet WAN, would it be possible for an engineer to access and make changes to the program remotely?? Or does it have to be done onsite through the LAN.