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  1. Hi all. Long time reader, first time poster. I am tasked to make a couple of module specific function blocks for communication between our Mitsubishi PLC (GX IEC Developer 7.04) and a B&R remote IO over Profibus. A number of these blocks would then be used, depending on the RIO setup. Reading should be straight forward, just read X amount of words, starting from address Y. Writing is trickier as Mitsubishi prefers 16/32 bit Data whereas B&R batches Data in bytes! As I have several output modules in the RIO. I need to send my info "chained" together. Example: Module 1: 2 Bytes Module 2: 3 Bytes Module 3: 2 Bytes Totals: 7 bytes or 4 words. Sending the first word is no problem. Neither is the next two words (I will just have 1 empty byte at the end of the third word). But then the info to the third module should start in the middle of the third word. Any idea how I could solve this? Experimental: At the moment the blocks have inputs (bits), which are stored to a bit-array inside the block and then linked to an output. My idea at the moment is to merge all module-wise output bit arrays to one big bit array, converting that to INT and sending it off to the Profibus address. But I have not yet found a way to merge the arrays and shift them so all data is where it should be. Above example: ARRAY [0..15] OF BOOL + ARRAY [0..23] OF BOOL + ARRAY [0..15] OF BOOL Totals: ARRAY [0..63] OF BOOL or [0..71] counting the spare byte. Converted to 8 Words and forwarded through Profibus. Thank you in advance.
  2. FX5U

    Halo, i have question and asking for help. my factory use mitsubishi plc type fx5u. can anyone help me how to setting everything that make motor servo can run. PLC : FX5U Ampli Servo : MR-J4-70A Thank you for helping me.
  3. I have a problem when trying to download a program from a FX1S-30MT PLC. I am using a SC-09 USB cable. The software i am using is GX Developer 8. When trying to download the MAIN program the screen in the attachment appears. I tested the download from another PLC of same model and have no problems, therefore the cable is ok, and the laptop is ok. When downloading of the parameters and comments does not give error, just when trying to download MAIN. Also I tested connection with Test Connection button and says communication is ok. Anyone who can help? I have a doubt, how can i see the communication parameters on the PLC side? Thanks a lot
  4. Hardware & software HMI - Beijer iX T12B / iX Developer 2.10PLC - Mitsubishi FX5U / GX Works3Error HMI shows "Controller 1: Comm err station 0". i.e., The HMI isn't getting a response from the PLC. IP addresses are all correct and ping (and can be programmed) OK. The HMI software PLC comms configuration has a "port" setting - see below. I can't find anything comparable on the the Mitsubishi software. Does anyone know what insight I'm missing here? iX Developer is configured as shown below: Note the port setting above. I can't find any documentation on what the PLC is expecting or what's special about 1025. The PLC is setup as below with GX Works3: Anyone got any ideas how to get the two talking? Many thanks.
  5. Hello All! Long time engineer first time programmer. Any help is greatly appreciated. I have an automated Beer bottle rinser, filler, and capper that I need help diagnosing a problem. We purchased the machine in July and it ran great until a couple weeks ago when it doesn't seen to be reacting to bottles being present anymore. FX1s-30MR Here are the symptoms: When a bottle is run around the filling carousel, there is a prox sensor to detect it's presence (X007). There is also a sensor under the machine on the gears to detect timing (X006) When a bottle is detecting there is a slight delay, then the pneumatic valve for the purge fires (Y001), followed by the valve to fill the bottle with beer (Y002). Even though, the LED light on both the sensor and the I/O illuminate confirming that it is receiving the the input signal from that sensor, no output signals are being sent. My first instinct was to check all electrical connections and swap out the prox sensor just to be safe, but still no dice.... So I purchased a USB-RS422 FX cable and downloaded the demo of GX Works 2 to better try to pin point the issue. Using the monitor function on GX works 2 I can again confirm that the PLC is receiving the correct signal from X007 when a bottle is present, however the outputs Y001 and Y002 have a constant value of 0... Unfortunately this program is not simple enough for me to really understand, so maybe someone can make more sense of it than me. (see attached). Also, Not sure if its related, but when I ran the check program there is a double coil error revolving around the Beer inlet solenoid. This is to let beer into the filler bowl, not the bottle. oh and the manufacturer won't be able to help for a couple weeks when they can send a technician... Any thoughts, comments, or questions are appreciated. Cheers, Eric screenshot2.bmp screenshot1.bmp
  6. HI there guys need some help with a project i have on the go, I am having trouble saving multiple blocks as one recipe. I am using a E1043 with a total of 10 blocks each one has a value that has to be saved all into one recipe. I have assigned all the required blocks with the recipe directories. I understand the use of the save and load functions but this seems to only allow for one block been saved (the block with the save icon in it ). I have read alot of the manuals and help tutorials and cannot figure out what is needed to be able to do this if at all possible. Any help is much appreciated and thanks in advance :)
  7. Software: GX Works3 I'm really struggling to understand GX Works online / offline operation. (I know they've been consistent in how this works for the past ten years - but it's consistently bad!) I can't find how to work in offline mode. I powered off the PLC and the software keeps trying to connect. I've cleared the PLC memory and am trying to download the complete program to an FX5U. (I was able to do it earlier. I'm still able to communicate with PLC over Ethernet.) I'm getting:Unable to write target file because it is the following status. (sic) - Unconverted - Converted function block does not exist in FB file. - Converted function block does not exist in FUN file. - Unconverted module label. There are no red items in the navigation tree. There are no errors after a Rebuild All command. What do I need to do to figure out what the problem is? Many thanks.
  8. Mitsubishi GOT password crack

    Dear sirs I Need to upgrade an old HMI unit (F900 series) to GOT 1000 series But it has a password and the maintenance personel have no idea ,the machine by the way is almost 20 years old and the manuals are also missing.... Is there a specific software for cracking the password ? thanks in advance
  9. Mitsubishi PLC Unit FX2N Problem

    fx2n-48mr-001 problem. Prog E flashes.Run and BAT. V no light only the Power LED lits..any idea of this error code . what's the possible solution. .tnx
  10. I am trying to set up communications between a Mitsubishi master profibus module and a Mentor dc drive using an SM Profibus DP-V1 module.. I am using GX configurator DP to set up the communications using the SM Profibus DP-V1 GSD file, but no matter what configuration I used on the master and slave setup i still have an alarm on the QJ71PB92V stating that the SM Profibus DP-V1 is transmitting a diagnostic message and the comms is shutting down. When I interrogate the SM Profibus DP-V1 I cant find any errors or messages. ANY IDEAS ON THE CORRECT SETUP?
  11. Hi, again. (I'm getting good support!) Every time I write to PLC it is switched out of run mode. I use Remote Operation to try to switch back to run mode but I get blinking P.RUN indication and blinking RUN light on PLC. I have to cycle the power to get back to run mode. Can I switch to run remotely?
  12. Dear experts, I used this forum for help analyzing our PLC setup in the warehouse in 2013 and feedback from the experts here was very helpful. I would like to offer an engagement as freelancer on our project since we need to cut-out a system which runs out of maintenance in Dec 2016. Please see attachment for details and very happy to receive any questions. I hope this is not against the forum rules as I couldn't find a suitable forum "job offers". Kind regards, Gunter Senior PLC Engineer Japan.pdf
  13. I am trying to find a way to do a "batch monitor of Global Labels" in Mitsubishi GX Works2 Software. I can monitor Device/Buffer Memory Batch but can't find a way to monitor all Global Label's status online? Can anybody help me on this?
  14. Dear Sirs/Madams, I am studying to connect between GOT1565 and Microcomputer/PC via RS232 However, I only see the documentation for GT-A900 and GT-F900 So, I'm wan to ask you: Can GT1565 connect with Microcomputer/PC via RS232? Who did it? can you help me? Thanks so much!
  15. Hi All, I have problem about programming serial module Mitsubishi PLC using QJ71C24N. If I unconnect the cable from the module and connect again it show SIO error and the communication become lost or not sending data again. so i have to restart the PLC to make it normal again. Any other solution for solve this error without restart the PLC? Thanks Husanto
  16. Non-volatile memory GX Works2

    Hi all, Im trying to figure out how to create non-volatile memory tags in GX Works 2 (using a FX3U controller), so that the values stored in the D registers won't keep zeroing out every time the controller powers down. Does anyone have any helpful tips on how this is done? Thanks
  17. Mitsubishi QJ71PB92V and Balluff BNI PBS-507-000-Z011

    Hi all! I need advice. I have Mitsubishi Q02UCPU with profibus module QJ71PB92V. I try to connect communication module from Balluff BNI PBS-507-000-Z011 via Profubus without success. Everytime I connect module, I see diagnostic alarm "The parameter transmitted by the master is incorrect". All settings were made by default. QJ71PB92V has 0 adress and Balluff BNI PBS-507-000-Z01 has 11. I connected this module to the Siemens CPU-315 and it is work correct. From this forum I see it is common error. What will be the next step to check or solve the problem? I am not profficient in Profibus networks, so I will be appreciate for any help!
  18. Help with carwash / FX3

    Can anyone help with a carwash program? I am currently a student and having a very hard time getting this to work. I am using GX2 software. Any help would be greatly appreciated. Jeff
  19. Dear experts, I have been trying to flash parameter to QD75MH1 module from PLC. Every time I monitor the servo via GX-configurator QP, I find 0 error, 0 warning but in the history tab it shows "start not possible(108)". But when I did it by flashing the parameter by GX-Configurator QP(Specially invalidating forced stop option" it works fine and servo motor jogs. can anyone help me to write the forced stop value from PLC program?