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  1. GX Works 3 - PID control

    Hi, I am using PID function (PID operation instruction) from GX Works 3 library but it doesn't work. I set all necessary parameters (sampling time, direction and upper/lower limit values + KP, TI). My input PID_Par is array of 25 points (in manual is written: "*1When auto tuning is not used, the same number of points are occupied as when the step response method is used."). For example, in GX Works 2, PID function works ok. Did someone have similar problem? Does someone have mitsubishi library (GW Works 3) with PID function that works correctly?   Regards Luka  
  2. Hello,I am sizing a feeder circuit for a panel according to UL 508A and came into a question:My input current is of 76.5 A (considering all the loads), thus, it is fine for me to use a cable of 4 AWG (max. 85A @ 75 c).For the circuit breaker I did 76.5 A x 1.25 = 96 A and then I selected a breaker of 100A.My question is: Is it ok for me to keep this configuration according to UL 508A? 100A breaker + 4 AWG load side cableOr do I need to level up the cables?Thank you very much in advance!
  3. Mitsubishi FX2N, Servo Output problem

    Hello guys, I am facing a problem that our Servo is generating output for only reverse direction, when we give forward command from HMI the output Y0 is active but when we give reverse command same outut Y0 is high, other output which is Y4 is not high, what could be te possible reasion.
  4. Mitsubishi FX2N, Servo Output problem

    Hello guys, I am facing a problem that our Servo is generating output for only reverse direction, when we give forward command from HMI the output Y0 is active but when we give reverse command same outut Y0 is high, other output which is Y4 is not high, what could be te possible reasion.
  5. There have been many good discussions on the applicability of cloud-based solutions for manufacturing and process control systems. On one side, some people have concerns regarding security and control of the information, on the other side, there are identified benefits enabled by cloud systems. From VMS minicomputers to DOS and Windows, from ArcNet to Ethernet, it is inevitable the industrial automation systems shall adopt the technologies that are getting predominant in IT general use; the current environment that I am calling the “Cloud-iPad era” is no different; therefore the practical discussion is not if those new technologies will be applied in the industrial environment, but how. This paper is not intended to join the conceptual discussion about the cloud, but just to present a few simple practical examples, where cloud technologies are already enhancing industrial automation solutions and enabling new business opportunities. CloudPracticalApplications.pdf
  6. Hi Guys! I have a problem with array filling. I use rslogix 5000 software. I have to save the timestamp sometimes. I can save it with GET instruciton. Its a dint array which have 7 elements (year, month, day....and so on),  But my problem is I dont know, how can I solve that, they are in a bigger array. So like an array within the array. Idk it is possible ? I hope you know how I mean.  So I have 7 dint value in one array, and I want 1000 array for this. How can increase the position of the array number ?  Can anybody help me with that ?  Thank you in advance.  
  7. Flexible Sequence Control

    Hi everyone, I need an idea to make my program flexible. For example i have 3 functions; FC A, FC B and FC C. Before this the sequence of my program is A then B and lastly C. Now i want it to be flexible which I can choose the sequence first before starting the process. Please help me.  
  8. I'm trying to setup some interlock signals between a CompactLogix L33ERMS and an optical gauge.  The gauge only offers PROFINET as the fieldbus for interlock signals (hard-wiring is not an option).  The PROFINET connection for interlocks in the gauge is supplied via a Beckhoff EL6631-0010 PROFINET RT device terminal (connected to a Beckhoff CX8010 bus coupler, but I assume that is not relevant). The PROFINET connection on the CompactLogix side is supplied via ProSoft PLX31-EIP-PND "EtherNet/IP™ to PROFINET® IO Device Gateway". My PROFINET experience is zero, and the ProSoft gateway was selected before my involvement in the project.  It seems to me that one of the PROFINET devices needs to be a controller or "master" on the network.  Right now, both the ProSoft and Beckhoff devices appear to be devices or "slaves", but the terminology is fuzzy to me (PROFINET IO vs PROFINET RT, etc.). Should I be able to make the connection using current ProSoft Device gateway, or do I need to upgrade to a PLX82-EIP-PNC "EtherNet/IP™ to PROFINET Controller Gateway" or equivalent?  Does at least one of the devices on the network need to be controller-level? Any direction would be greatly appreciated.
  9. Allen Bradley

    How could I find ON State duration of an Input/Output, in Compact Logix PLC? So it would help me to show in HMI that how long the I/O is ON.Kindly assist me.Thanks in advance
  10. Cloud computing is a core component of the industrial Internet, and enabling devices to implement cloud management is an inevitable trend in the development of modern industry.   Haiwell Cloud BOX is a powerful and low-cost "Haiwell Cloud HMI without screen" created by Haiwell company after a lot of market research and engineering tests, which combines Haiwell engineers' excellent experience in Internet innovation technology and responds to the market demand of industry 4.0.     What is the cloud box? What powerful features does it have? ●  Built-in Haiwell cloud engine, integrated Haiwell cloud service, support cloud/mobile access control ●  Integrated HMI function, which can directly monitor the display screen through the mobile phone/PC instead of the HMI screen. The control is flexible and convenient. ●  Support A/B Key security mechanism, multi-unit network, database, multi-screen interaction, cloud camera remote monitoring,etc. ●  Support Haiwell Could SCADA cloud configuration software ●  Two Ethernet interfaces support star, tree, and bus Ethernet networking ●  Support MQTT protocol, support access to database server, easily realize data collection and reporting, connect to ERP/MES and other systems.         Haiwell Cloud BOX is a small, versatile and cost-effective " Cloud HMI without screen". Next, we will introduce how Haiwell Cloud BOX realize the Industry 4.0 Smart Factory solution. The above picture shows the device distributed in Beijing, Shanghai, Xiamen, New York and other places around the world. The remote monitoring of mobile APP and cloud website can be easily realized through Haiwell cloud platform, and remote PLC, HMI, CBOX and IPC projects can be upload and download remotely. The device supports the cloud alarm function, which can receive the alarm push information at the first time of the mobile APP or website if the field device has an alarm message,support cloud map, device location distribution can be viewed directly.   Smart Factory focuses on data integration in different places and realize unified monitoring and management. All cloud devices of Haiwell support MQTT protocol, and transmits it to the MQTT server via the Internet. The remote center database stores the sent data for ERP and MES system calls.   Smart factories value centralized monitoring and display. Haiwell cloud camera can easily realize remote monitoring of video; large screen controller TVBox can realize single screen and multi-screen in one display, and then display the screen and video monitoring of various places on the big screen through the Haiwell cloud platform to realize large screen electronic board function.   Smart factory focus on the secondary development of data variables in different places . Haiwell cloud configuration software can flexibly call variable data of devices in different places through the cloud platform to conduct secondary development configuration, making network monitoring more convenient for engineers.   The above is the introduction of Haiwell Smart Factory solutions, please look forward to more solutions of Haiwell industry 4.0 and intelligent manufacturing !   For more details, please refer to our company webstie:  http://en.haiwell.com/news/722-en.html My Wechat/ Whatsapp:  0086 15880530763  
  11. Hello - Not sure if this is the right place, I apologize if not. Just let me know if I need to move it and can delete and do so. But I am currently working on a project where I am collecting seeds (flower seeds, etc.) and when a certain weight limit is met I'll be turning off a vibratory bowl and opening a chute, etc. Looking for some ideas on the scale and how to do that process in particular. The smallest collection weight will be around 100mg, largest around 8g.  Mainly looking for ideas on the scale.  Thanks for any help/tips, much appreciate.
  12. Hello Everyone, We made a video about the simple explanation of the settings of the abb acq580 driver in the stage of water level control in multi-motor dirty and clean water cycle systems using the automatic commissioning feature of the ABB ACQ580 driver. Your comments and feedbacks are very important for us.  Video: Youtube            https://www.youtube.com/watch?v=JANGnykYYyw (For those who can't see the link) The video in our language(Turkish) but we put english subtitles. If you got any question, feel free to ask.  Thank you.
  13. Hi All. Was wondering if anyone has any ladder logic examples for controlling a Keyence CV-X vision system. There does not seem to be any examples listed on Keyence's website.  I have the CV-X connected to Logix via Ethernet/IP and it does respond to trigger commands. I am having some issues with changing programs in the CV-X controller via PLC control. Any help would be much appreciated. Thanks  
  14. hallo everyone ...i use mitsubishi Q00UJCPU and QD77MS2.. i try to make a speed control program and the speed wants to be changed during servo operating, i use dedicated instructions ZP. PSTRT1 (axis 1) and have tryed but it was only successful to change speed with "change speed control" function once ... is it like it? cannot change "change speed control" many times when servo operations?
  15. Insert existing attachment A lot of automation cells we get done are made outside of shop so we don't typically have any current acd files for the plc. I am trying to make changes to the program but uploading seems to be giving me some problems. The initial upload seems to work fine I can select a file to save to and I begin to see the file being upload, the problem comes after about two minutes near the end of the upload. Attached is the error I see after the upload stops. Has anyone seen this problem before and know of a solution? Any help would be appreciated. Current controller Studio 5000 Logix Designer 28.03.00 1756-L71S
  16. Good Evening, wanted to introduce myself. I've been in the Electrical, Instrumentation and Controls field for 25 years. I'm looking for opportunities to build control panels, any info will help.
  17. Hello forum! I'm using AB Compactlogix 1769 L35E CPU energized by 1769-PA2 power supply which is also supplying to 1769-SDN DeviceNet scanner, both via backplane. Trying to build a simply DN network connecting the scanner to a Balluff BNI DNT-104-000-Z004, which is a 16 PNP digital input block, since is only input module I rely that no extra power supply will be required. The problem is that when connecting both scanner and input block via my DN thick cable (Balluff BCC07YY), the input module does not energize. In fact I got no voltage reading when measuring voltage between scanner V+ and V- terminals. I measured voltage at 1769-PA2 power supply DC output (which is not in use) and its providing 24VDC, also scanner is powered on so I do not think the problem could be power supply nor backplane. Scanner display shows 92 number, scanner manual says that 92 error is "no devicenet power" and has the following description: No network power detected on DeviceNet port. Provide network power. Make sure the module drop cable is providing the proper power to the DeviceNet port. Which I do not get, is not the power supply from 1769-PA2 via backplane enough?  Is not the scanner supposed to provide voltage to the network? I've no grounding connection connected to PE yet (just between devices GND terminals)... is that a problem for testing this small network? It will be done soon but now I'm waiting for cable material. Actually I'm online using Studio5000 and have 1769-SDN DeviceNet scanner device declared at the project, there is no warning nor major fault displayed from the software. Thanks for reading.
  18. Hello - I've recently started my adventure into PLC programming and I've found this site to be very helpful. I took on a project that requires control of a cylinder - the short and skinny is that the cylinder will have to provide position feedback and stroke to various set lengths determined by position of a selector switch. So - If position 1 is selected, the cylinder will stroke 20"inches. If Position 2 is selected, cylinder will stroke to 25"inches - so on and so on.   My questions is how to best go about this process. I may be having a brain-block and not viewing this clearly, but something is not clicking for me and wanted some advice. Planned on using Allen-Bradley's Micro850 PLC (had one on the shelf, and CCW software is free so why not). Thanks
  19. I'm using a 1732e-ob8m8sr scheduled output block and the MAOC instruction to create a punching task. I'm already somewhat familiar with the instruction but I'm not sure if you're able to have two different MAOC instruction scheduling to the same armorblock. The first five outputs I want to make an output cam using position and duration as the condition for a punching task, but the last three outputs are cutter blades that need to be enabled at specific start and end position. I would also like to be able to phase shift (compensate) these features separately. Can I use two MAOC instructions as long as they don't try to overwrite the same output?
  20. I am needing some guidance on an application I'm working on. I'm trying to obtain data from a profinet slave device to an Allen Bradley compactlogix PLC. I am using a Prosoft PLX82-EIP-PNC profinet-/ethernet-ip gateway as a median to allow me to access the profinet data. In RSlogix5000, I have created an EIP Class 1 connection for the profinet controller and AB PLC (248 words of input data, 248 words of output data). The same structure is created in the profinet controller (248 words of input data, 248 words of output data). The profinet gateway and PLC are communicating properly. From my profinet slave device, I have a specification that the data is structured within a 23 byte format. Connecting to my profinet gateway, I can see this data. I have attached an image that shows the specification of the profinet data and the data values displayed inside the profinet controller. From the PLC side, I'm needing to be able to see this data and put it in meaningful values. I am using the profinet slave device's internal temperature as an example to work towards. I'm not sure the best way to be able to handle this data and structure it to a meaningful value inside the PLC. (I am using the device's internal temperature as an example to try and get into the PLC).   Thanks,
  21. I am needing some guidance on an application I'm working on. I'm trying to obtain data from a profinet slave device to an Allen Bradley compactlogix PLC. I am using a Prosoft PLX82-EIP-PNC profinet-/ethernet-ip gateway as a median to allow me to access the profinet data. In RSlogix5000, I have created an EIP Class 1 connection for the profinet controller and AB PLC (248 words of input data, 248 words of output data). The same structure is created in the profinet controller (248 words of input data, 248 words of output data). The profinet gateway and PLC are communicating properly. From my profinet slave device, I have a specification that the data is structured within a 23 byte format. Connecting to my profinet gateway, I can see this data. I have attached an image that shows the specification of the profinet data and the data values displayed inside the profinet controller. From the PLC side, I'm needing to be able to see this data and put it in meaningful values. I am using the profinet slave device's internal temperature as an example to work towards. I'm not sure the best way to be able to handle this data and structure it to a meaningful value inside the PLC. (I am using the device's internal temperature as an example to try and get into the PLC).   Thanks,
  22.  Hi all. I have a question about how to set up the motor in rotary mode. My application will be a basic rotary table driven by a servo motor without gearbox between. So, in my servo drive axis settings, I select the motor as a rotary mode. then I defined the maximum position setting value for 360 degrees, and minimum to 0. So far so good. But the problem comes when I want to make an absolute move using the mc_moveAbsolute to move 360 degrees. Whit this settings the error "target position settings out of range " will come up. So, what is the solution to rotate 360 degrees without generating this error? if I set up the maximum value to 361 degrees and then if I rotate 360 the error will not occur and the motor will rotate 360 degrees as I aspected, but it's this correct ? or there is another way to do it? Thanks  
  23. Hi my problem may have a simple solution but i cant work it out. I need to use the Divide function but it wont let me use a decimal point in either Source A or Source B. Is there a way to use a decimal point in Logix 500 Math instructions? Im using an AB Micrologix 1400 PLC. Can you only use math instructions with whole numbers? is there a way around this? Thanks James
  24. Hi my problem may have a simple solution but i cant work it out. I need to use the Divide function but it wont let me use a decimal point in either Source A or Source B. Is there a way to use a decimal point in Logix 500 Math instructions? Im using an AB Micrologix 1400 PLC. Can you only use math instructions with whole numbers? is there a way around this? Thanks James
  25. Hi. I am new to Allen Bradley PLCs and bumped into the following issue, that I cannot find any solution to. When trying to add a module to the I/O configuration I get the attached error, error code 80131940. This prevents me from adding any hardware configurations in Logix Designer. I have tried to reinstall Logix Designer and uninstall all AOPs. I am running V30.00.00 on a Windows 7 Enterprise SP1 OS. Your feedback is very much appreciated.