Search the Community

Hi all, Currently running a Quantum 140-CPU-652-60 FW3.12 out to a remote rack over a Modbus Drop in to a 140-EHC-105-00 High Speed Counter, words are mapped OK to the program, configured at a type 7 setup (1sec frequency) etc. The card used to work when we were running the system as a ConceptXL 2.6 setup with a 140-CPU-534-14. We have just upgraded to UnityProXLv8 and it stopped. The mapping is configured by word to bit / bit to word across the %IW and %MW (previously 948 3x and 4x registers, but converted nicely, everything is aligning). Anyone stumbled across this issue before? Any help would be appreciated. Thanks, Rob

Several years ago before I arrived at my company, an integrator came in to do the automation on our system. They used a Controllogix 1756-L61S for the safety portion of the project. Apparently, when they completed the job they did not provide the source code with comments, safety password, etc. for anything and it got ugly between our company and theirs. In other words, they would not provide it if we went back to ask them. Allen Bradley has told us that we can not make any alterations now to the safety logic because we do not have the password that was used to create it. And they said there is no longer a master password that you could use like in previous controllers. Does anybody know of any workarounds for this? Or have heard of anything that might possibly work?

I am trying to determine or find any figures that could assist in obtaining the lifespan of a single output of a 1756-OB16E output card. I have a signal sending 400 pulses a minute to an output. I am starting think about when this card or output may need to be replaced before failure. I was given a MTBF range by Rockwell for the card itself but they could not expand on the likelyhood of the output failing exponentially due to the rapid signalling. I could also not find anything in the manual itself that could provide me with an idea of longevity, I could be missing it? Also with this project I experienced something odd with the originally scoped hardware, a solid state 24VDC relay (700-HLS1.) By measuring the resistance I was able to see that the relay should have been opening and closing but the signal was not being received. So, I swapped the solid state relay for a mechanical relay and it worked fine. I was curious if the leakage could have an effect on this. The problem with the mechanical relay is that the life is dramatically reduced to about a month for this installation, life for the relay is shown at about 10,000,000 actuations. I was hoping to have this working with a little longer life expectancy. If anyone has any experience / tips / or suggestions it would be much appreciated! PG

Hello everybody, I'm designing a safety system for a HV power supply. The idea is to use a series of 2 contactors to supply power to the system controlled by a safety PLC. So, it is a typical application. The problem is that the power supply and the contactors are are installed on HV platform, isolated from ground, where the PLC is installed. I think the only possibility is to use an optic fiber link. Does any body know is there is any way to connect a contactor to a PLC output using an optic fiber link, without compromise the cyclical checking performed by the safety module (as I understand, the outputs are continuously check in order to detect wire breaking). The alternative that I have is to use a distributed IO system installed on the platform, connected with a Ethernet Optic Fiber to the PLC: for example using a simens S7-400 PCL with a IM467FO modules (on ground) and a ET200M system with a IM153-2FO module on the platform. But I wonder if there is something more simple and cheaper. Thanks!