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  1. Simulation in Foundation Fieldbus

    Hi Guys,  Did anyone performed the process value simulation of Rosemount 5300 Level Transmitter (FF Communication) using Emerson 475 communicator? The simulation jumper is not available physically on the device. The only simulation option in the hand held communicator available in the following path.  Configure>>Manual Setup>>Classic View>>Advanced Transducer Block>>Parameters1.. But that option too is highlighted and not editable. Can anybody help me how to simulate the value from device so that I can check in my host DCS (Siemens PCS7). Thanks in Advance, GJ 
  2. Siemens

    Hi, I am new to the forum and relatively new to PLC's and I am working on a project that controls several pumps and I would like to install a off delay timer that can be adjusted on the HMI for individual pumps, is this possible ? I am using Siemens TIA Portal V13 and I have a KP1200 comfort panel along with a S7-1500 PLC Any help would be greatly appreciated
  3. hello everyone, please i need help, i have a PLC 313C with MMC 512KO (MICRO MEMORY CARD) and i deleted all the programs inside him ( HMI & PLC ) and when i want to put the same programs inside PLC without put the MMC he tell me the memory inadequate and when i put the MMC in the PLC and try to put the program he tell me there is no communication, please can anyone tell me what is the operations i must do for put the program pleaaaaaaaase please . thank you alot.
  4. Hello guys. i have installed cpu 315-2DP. It works well, but sometimes it goes to STOP mode and turn on the SF led. If i change the key from RUN mode to STOP mode and than from STOP to RUN, it works well again. I check all module and looks fine. Can you help me how can i find a solution for this case please? My HW configuration is like in a photo. Thanks Adi
  5. WinCC Runtime on Server

    Hi, I'm trying to integrated a couple of machines with S7 300 series CPU's onto an existing industrial VLAN, The two machines currently get their recipe information and send their archive information to a PC running a Win CC runtime package on a separate VLAN. I've changed the IP addresses and can get the Runtime package to work from my PC but not the server that I have been provided with. It's as though the server is too slow, it takes about 3 minutes to establish a connection with the PLC and the monitoring word the PLC sends to the PC to ensure comms is not returned, however when I run the same Runtime file on my PC on the same VLAN it works fine also the ping TTL is only about 3ms. Does anyone have any ideas what could be wrong ? It may be worth saying that this server is a just a partition of a bigger server running a VMware package.
  6. I'm using the connected component workbench software and the Micro830 plc is there a way I can tell how much memory is left? I have done some programming on the Micro830 and with just a few rungs and variables it is already reporting out of memory.
  7. OMRON CJ1M CPU 21

    Hello to all Since a certain time I've noticed that the parameters values sent to the plc via IHM are not anymore recognized by the plc I'm obliged to re-enter other parameter values to see the machine working fine again. The plc reference is: CJ1M CP 21 The IHM reference is NS10 What would be the problem,? Best regards.
  8. Hello Everyone, I want to have a serial communication using Siemens S7-1200 with CM 1241 (RS-232) and communicate with my Arduino. Here is the setup of the communication. I have 2 temperature sensor and one Led connected to my Arduino, and on the PLC side I have S7-1200 from Siemens and CM-1241. Arduino and my PLC are connected just by using Tx and Rx pin no handshake is done. I am sending the temperature data from both the sensor to the PLC. on the PLC side i decide when to turn on the Led connected to my arduino depending on the different temperature values. I have assigning a ID to both the sensors before sending out the data. This is how the transmitted data from Arduino looks like $AOPT_TEMP1_20_TEMP2_21 . So far its good, I am receiving serial data on my PLC using RCV_PTP (received data are placed on the buffer) and sending data using SEND_PTP. I have also implement a filter on the PLC which will only accepts the serial data starting with '$AOPT_'. Now, I want to receive the temperature value from two temperature sensor TEMP1 & TEMP2 and then control the Led. For instance if (TEMP1>TEMP2 ) then turn ON the Led else turn OFF. I am able to receive the data on the PLC from Arduino but now I don't know how to proceed with comparing the received information. How do i extract the only required data from the received buffer? Any suggestions will be highly appreciated. Thanks in advance....
  9. Hi all, Currently running a Quantum 140-CPU-652-60 FW3.12 out to a remote rack over a Modbus Drop in to a 140-EHC-105-00 High Speed Counter, words are mapped OK to the program, configured at a type 7 setup (1sec frequency) etc. The card used to work when we were running the system as a ConceptXL 2.6 setup with a 140-CPU-534-14. We have just upgraded to UnityProXLv8 and it stopped. The mapping is configured by word to bit / bit to word across the %IW and %MW (previously 948 3x and 4x registers, but converted nicely, everything is aligning). Anyone stumbled across this issue before? Any help would be appreciated. Thanks, Rob
  10. Hello I have a question about a Siemens Simoreg DC Master Drive. I am wanting to modify the register for status word 2 (r653). I cannot find how to define each of the bits in the status word. I am new to Siemens drives so any help would be appreciated. Thanks Will
  11. I have camera Keyence connected via ethernet to the S7-1200. In the cameras can be set about 30 "tools". Each "tool" perform a different function in the image. In what way in the program code on S7-1200 I can read eg Tool number 10? For example, if tool 10 is the correct I want to to value 1 on some tag for eg camera_tool1. Thank you in advance for any help. Regards Mikołaj
  12. I am trying to determine or find any figures that could assist in obtaining the lifespan of a single output of a 1756-OB16E output card. I have a signal sending 400 pulses a minute to an output. I am starting think about when this card or output may need to be replaced before failure. I was given a MTBF range by Rockwell for the card itself but they could not expand on the likelyhood of the output failing exponentially due to the rapid signalling. I could also not find anything in the manual itself that could provide me with an idea of longevity, I could be missing it? Also with this project I experienced something odd with the originally scoped hardware, a solid state 24VDC relay (700-HLS1.) By measuring the resistance I was able to see that the relay should have been opening and closing but the signal was not being received. So, I swapped the solid state relay for a mechanical relay and it worked fine. I was curious if the leakage could have an effect on this. The problem with the mechanical relay is that the life is dramatically reduced to about a month for this installation, life for the relay is shown at about 10,000,000 actuations. I was hoping to have this working with a little longer life expectancy. If anyone has any experience / tips / or suggestions it would be much appreciated! PG
  13. FF Communication - Voltage drop

    Hello everyone, I am working on foundation fieldbus protocol with PCS7. I am facing problem of voltage drop in successive AFDiS (Active Field Distributor). As part of the DCS hardware I am using CP443-5 EXT.-->FF Link (Redundant)-->FDC157-->AFDiS1-->AFDis2-->AFDiS3. The architecture is daisy chain not the loop. I have checked the current consumption using fieldbus calculator. But everything is fine as per calculation. Even I had tried connecting the AFDiS one by one and also with no load condition. I didn't find solution to this problem. I am attaching hereby the sheet of values which I obtained after connecting trunk and spur stepwise and measure voltage at each point. However when I am using AFD in combination with AFD, the amount of voltage drop is not that much significant. Please advise a possible solution. Thanks in Advance, Gaurav J
  14. Hi from new PCS7 user...

    Hey all. Just wanted to introduce myself, I'm mark and I'm employed as a process engineer in a plant in UK. I've been there 8 years now and achieved the process position through dedication and willingness to learn. Although my previous employment was as an aircraft electrical technician so I don't have the soundest PLC knowledge. Unfortunately, my more knowledgable colleagues have a tendency to enjoy keeping secrets and so I find myself thrust into this position with little guidance. So I'm going it alone! I'm trying to learn as much as I can myself. And decided this would be a place that I reach out for help as and when I need it. I've been able to monitor and use the software logic as a tool for fault finding and have implemented some modifications and new projects into the software we have on site. I've also done an intermediate course a few years ago on S7 so I am fairly capable with it. I lack knowledge on WinCC, and I am scraping my way round that when the need arises. We also don't have any test rigs available to play about on. Which I find a little frustrating. I welcome any advice people may have for me at this moment in time. I'm looking into doing some courses, a simple little course I found offers an NVQ L3 qualification for relatively little work and cost. But it's based on fundamentals of PLCs such as selecting the right PLC for a process, the limitations of PLCs, decimal to binary to hexadecimal conversions (I'm ok with that bit) and various other "fundamentals" of PLCs. I've kinda skipped this bit in training and not sure of the requirements for the course. If anyone has any advice on that, places to look, etc, then I'd appreciate it. Also any other recommended courses and reading. Cheers.... mark
  15. I am trying to find a way to do a "batch monitor of Global Labels" in Mitsubishi GX Works2 Software. I can monitor Device/Buffer Memory Batch but can't find a way to monitor all Global Label's status online? Can anybody help me on this?
  16. Hello, I have an annoying problem with communication between Siemens S7 PLC and HMI panel. Here it how it looks like: I am using Siemens S7-315 with 343 Lean ethernet port. This port is used to communication with HMI terminal. Communication is realized through S7-TCP communication protocol. When I was testing the communication in the office everything worked fine and nothing wrong happened. The problem occururs only on the installation. After turning the PLC and HMI on everyting works fine, data is transferred correctly and variables are displyed on HMI. After a few hours the communication is suddenly lost. This is a direct connection between PLC and HMI and there are no other devices in this network. So it is not possible that suddenly there is an address confilct. I made a wireshark analysis (I connected a notebook and hub into the network) and I found out that when the communication is lost HMI terminal is trying to get data from the PLC but it is not responding. It looks like PLC ethernet port is broken. You cannot ping PLC from notebook and HMI. On the other hand you can exchange pings between HMI and notebook. The communication is back again only if you'll restart the PLC. The strangest thing is that I did not have any problem with the communication when I was testing it in the office. The configuration and project of PLC and HMI is excactly the same. The only difference is that on the installation PLC is realizing also a communication throguh Profibus and MPI. I've tried to use different ethernet cables (crossed, non-crossed) but in all cases the situation is the same. Do you know waht can be the cause of such behavoiur? Maybe someone had a similar situaion? In the attachment I send a screenshot from Wireshark which shows the moment when the communication breaks.
  17. Non-volatile memory GX Works2

    Hi all, Im trying to figure out how to create non-volatile memory tags in GX Works 2 (using a FX3U controller), so that the values stored in the D registers won't keep zeroing out every time the controller powers down. Does anyone have any helpful tips on how this is done? Thanks
  18. Dear all, I have implemented PID temperature control for mini heating tank system using Siemens S7-313-c2-DP PLC. Now, I want to plot the values of the "process value (temperature) " and "Setpoint" as a function of time in wincc flexible runtime. I am using wincc flexible 2008 advance SP3. However, the problem is that I have tried plotting the value of "process value" as a function of time using trendview, But the change in the value is not smooth i.e. it is in step manner. Besides, the value of temperature progresses towards the left side of the graph, but I want it in the right side. And also I would like to plot two values against time in one graph in smooth transition so that I can make the comparison and I want the plotting only on the right side of graph. So, how to do all these things? Since, I am a newbie to WinCC, I would appreciate your help. Thank you. Regards, Ankur Gajjar
  19. Hi there, I have trouble understanding the "mechanics" of STL programming language for Siemens S7-300 PLC. For instance I have a code which looks like this (taken from the Siemens manual for extended pulse timer): With regards to the first line, AND operator checks whether the state of I 2.0 is '1'. According to the "Bit Logic Instructions" manual, it also ANDs the test result with RLO. Now the question is - what RLO is it if there are no operations beforehand? What memory area does it use for that particular RLO? Moreover, what is the Boolean bit logic string in this case? I presume it is all the lines up to the '=' sign. The confusion is also caused by instructions (FR, L, T) which are not logical operations or RLO, although there is associated memory bit with them. I'd be grateful if you could clarify this matter? Many thanks!
  20. Daily logging of flow in WinCC

    Hello, I am working on a Siemens S7-300 PLC with a WinCC HMI and I am looking to perform logging of certain values every 12 or 24 hours. Basically I have a Flow meter that constantly has flow through it. Right now I have the PLC set up to record the current value of the flow, as well as a totalizer to indicate how much flow has gone through the valve. (until an operator chooses to reset it) I need to create some sort of logic or utilize something in WinCC to calculate the flow through the valve only for that day. After that day, the value will be either deleted or replaced with a new value the next day... If anyone has any tips or advice it would be greatly appreciated. Thank you,
  21. A2SH PLC

    I have encountered memory backup battery failure/fully drained in MITSUBISHI A2SH PLC.So RUN LED started flashing on PLC. Thus no field parameters values were being shown on HMI. I connected PC with PLC through serial RS232 cable using GX DEVELOPER 8 , the connection test was successful. Then I tried to download my project saved on PC to PLC, then I was amazed as It asked for a keyword. However when the backup battery was working , I downloaded the same project but it did not ask for any keyword. Can anyone explain this. Now the real problem is that the program was developed by somebody long ago , to whom I don't have any contact right now and I m helpless as I don't know the keyword and can not download the program and thus my machine is at halt. I tried to clear the user memory from online menu , but it says the function not supported. I m stuck and frustrated . Anybody 's help is greatly appraised in anticipation. Of course I m not asking for hacking a keyword. Just to know how can I make my system functional. Thanks everybody.
  22. How to read digital input signal

    Hello everyone, I am a freshman, studying about PLC. I work with S7-400 system. Please help me how to read digital input signal directly from humidity sensor using PLC. Thank you so much. Best regard!
  23. can anyone please provide me how to communicate between keithley controller 2182A(nano voltmeter) and any siemens plc.aslo the programme & instruction & parameters..ASAP using RS-232 interface?
  24. Lenze drive fault on proface

    Hi I am having a problem with an error/fault code. The fault comes from a lenze drive as an integer. We have a proface HMI monitoring a DBW in the siemens S7 300 that holds the lenze fault code. The PLC comes up with a generic code "lenze drive fault". The proface comes up with the drive code. I would like the PLC to produce a fault description using the lenze fault code in the DBW, instead of the generic one [listed above]. could anyone please help with this problem Thanks Robbo