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  1. There have been many good discussions on the applicability of cloud-based solutions for manufacturing and process control systems. On one side, some people have concerns regarding security and control of the information, on the other side, there are identified benefits enabled by cloud systems. From VMS minicomputers to DOS and Windows, from ArcNet to Ethernet, it is inevitable the industrial automation systems shall adopt the technologies that are getting predominant in IT general use; the current environment that I am calling the “Cloud-iPad era” is no different; therefore the practical discussion is not if those new technologies will be applied in the industrial environment, but how. This paper is not intended to join the conceptual discussion about the cloud, but just to present a few simple practical examples, where cloud technologies are already enhancing industrial automation solutions and enabling new business opportunities. CloudPracticalApplications.pdf
  2. Flexible Sequence Control

    Hi everyone, I need an idea to make my program flexible. For example i have 3 functions; FC A, FC B and FC C. Before this the sequence of my program is A then B and lastly C. Now i want it to be flexible which I can choose the sequence first before starting the process. Please help me.  
  3. Cloud computing is a core component of the industrial Internet, and enabling devices to implement cloud management is an inevitable trend in the development of modern industry.   Haiwell Cloud BOX is a powerful and low-cost "Haiwell Cloud HMI without screen" created by Haiwell company after a lot of market research and engineering tests, which combines Haiwell engineers' excellent experience in Internet innovation technology and responds to the market demand of industry 4.0.     What is the cloud box? What powerful features does it have? ●  Built-in Haiwell cloud engine, integrated Haiwell cloud service, support cloud/mobile access control ●  Integrated HMI function, which can directly monitor the display screen through the mobile phone/PC instead of the HMI screen. The control is flexible and convenient. ●  Support A/B Key security mechanism, multi-unit network, database, multi-screen interaction, cloud camera remote monitoring,etc. ●  Support Haiwell Could SCADA cloud configuration software ●  Two Ethernet interfaces support star, tree, and bus Ethernet networking ●  Support MQTT protocol, support access to database server, easily realize data collection and reporting, connect to ERP/MES and other systems.         Haiwell Cloud BOX is a small, versatile and cost-effective " Cloud HMI without screen". Next, we will introduce how Haiwell Cloud BOX realize the Industry 4.0 Smart Factory solution. The above picture shows the device distributed in Beijing, Shanghai, Xiamen, New York and other places around the world. The remote monitoring of mobile APP and cloud website can be easily realized through Haiwell cloud platform, and remote PLC, HMI, CBOX and IPC projects can be upload and download remotely. The device supports the cloud alarm function, which can receive the alarm push information at the first time of the mobile APP or website if the field device has an alarm message,support cloud map, device location distribution can be viewed directly.   Smart Factory focuses on data integration in different places and realize unified monitoring and management. All cloud devices of Haiwell support MQTT protocol, and transmits it to the MQTT server via the Internet. The remote center database stores the sent data for ERP and MES system calls.   Smart factories value centralized monitoring and display. Haiwell cloud camera can easily realize remote monitoring of video; large screen controller TVBox can realize single screen and multi-screen in one display, and then display the screen and video monitoring of various places on the big screen through the Haiwell cloud platform to realize large screen electronic board function.   Smart factory focus on the secondary development of data variables in different places . Haiwell cloud configuration software can flexibly call variable data of devices in different places through the cloud platform to conduct secondary development configuration, making network monitoring more convenient for engineers.   The above is the introduction of Haiwell Smart Factory solutions, please look forward to more solutions of Haiwell industry 4.0 and intelligent manufacturing !   For more details, please refer to our company webstie:  http://en.haiwell.com/news/722-en.html My Wechat/ Whatsapp:  0086 15880530763  
  4. Hello - Not sure if this is the right place, I apologize if not. Just let me know if I need to move it and can delete and do so. But I am currently working on a project where I am collecting seeds (flower seeds, etc.) and when a certain weight limit is met I'll be turning off a vibratory bowl and opening a chute, etc. Looking for some ideas on the scale and how to do that process in particular. The smallest collection weight will be around 100mg, largest around 8g.  Mainly looking for ideas on the scale.  Thanks for any help/tips, much appreciate.
  5. Hello Everyone, We made a video about the simple explanation of the settings of the abb acq580 driver in the stage of water level control in multi-motor dirty and clean water cycle systems using the automatic commissioning feature of the ABB ACQ580 driver. Your comments and feedbacks are very important for us.  Video: Youtube            https://www.youtube.com/watch?v=JANGnykYYyw (For those who can't see the link) The video in our language(Turkish) but we put english subtitles. If you got any question, feel free to ask.  Thank you.
  6. hallo everyone ...i use mitsubishi Q00UJCPU and QD77MS2.. i try to make a speed control program and the speed wants to be changed during servo operating, i use dedicated instructions ZP. PSTRT1 (axis 1) and have tryed but it was only successful to change speed with "change speed control" function once ... is it like it? cannot change "change speed control" many times when servo operations?
  7. Remote Run/stop on FX0

    Hello, I'm working on a project where I'm trying to create Remote Acces to old PLC's. The Mitsubishi FX0-20MR-ES is one of those PLC's. I got the remote access working by using a Serial to Ethernet converter, but I just found out that FX0 serie can only be put in Run or Stop mode by manually flipping the RUN/STOP switch on the PLC. I was wondering if there is any software solution that enables me to "simulate" the stop function while the switch is still set on RUN. That way I can still program the PLC from a remote location. I know this is possible with some PLC's by turning off a whole registry in the software, that way the PLC thinks it is in STOP while it's actually still running. I just don't know how this would work with the FX0. I hope someone can give me the solution I'm looking for. I'm looking forward to the reactions, Jimmy
  8. Good Evening, wanted to introduce myself. I've been in the Electrical, Instrumentation and Controls field for 25 years. I'm looking for opportunities to build control panels, any info will help.
  9. Hi, I have a a few substations and I´d like to have a local SCADA in each of them. What is the best scada to use with reasonable price? Does anyone know if there is a solution without the need to have a PC for each substation? Thanx
  10. Is there any way of viewing a remote Proface GP or LT screen inside a second GP or LT screen? I want to do this to avoid creating and loading duplicate screens. Essentially it would be like using GP Viewer-EX where the PC is replaced with another GP or LT unit.
  11. Hello - I've recently started my adventure into PLC programming and I've found this site to be very helpful. I took on a project that requires control of a cylinder - the short and skinny is that the cylinder will have to provide position feedback and stroke to various set lengths determined by position of a selector switch. So - If position 1 is selected, the cylinder will stroke 20"inches. If Position 2 is selected, cylinder will stroke to 25"inches - so on and so on.   My questions is how to best go about this process. I may be having a brain-block and not viewing this clearly, but something is not clicking for me and wanted some advice. Planned on using Allen-Bradley's Micro850 PLC (had one on the shelf, and CCW software is free so why not). Thanks
  12.  Hi all. I have a question about how to set up the motor in rotary mode. My application will be a basic rotary table driven by a servo motor without gearbox between. So, in my servo drive axis settings, I select the motor as a rotary mode. then I defined the maximum position setting value for 360 degrees, and minimum to 0. So far so good. But the problem comes when I want to make an absolute move using the mc_moveAbsolute to move 360 degrees. Whit this settings the error "target position settings out of range " will come up. So, what is the solution to rotate 360 degrees without generating this error? if I set up the maximum value to 361 degrees and then if I rotate 360 the error will not occur and the motor will rotate 360 degrees as I aspected, but it's this correct ? or there is another way to do it? Thanks  
  13. Hello Everyone I have a problem to connect FX5U with Inverter Mitsubishi D700. ( no  respond from inverter) . I did read and following the manual. Could any one can help me?
  14. I am in the middle of doing a retrofit for a old PLC5 and i decided to upgrade it to a Control Logix. With how much I/O I was needing the price of the system was going to be very pricey. So I decided to use my main rack as a control logix and use Flex I/O for my remote racks. I have never put together a Flex I/O rack so I am unsure of what I need for this rack other than my I/O modules and a communication module. Could someone give me a list of what is needed for these systems? 
  15. I have multiple PVP 1500's on the same network. From the one in my control room i need to be able to see what user is logged into what HMI. How would I address the system tag of another HMI on the same network would I use the IP address? thank you for any help in advance
  16. I am using NB Designer for last one year without problems. But from last week i am getting new error Background PLC control recorder 0 error! while compiling and not able to update the HMI. Please help.
  17. Was wondering if anyone can tell me whether it is possible to use the Red Lion Graphite displays to remotely log into your system via Ethernet for programming.  Can it be used as a bridge to other Ethernet devices connected to it?
  18. Hello, I am quite a newbie in PLC programming. I am trying to add a PID control function into a ladder program of FX3U PLC that was made by the person before me who used GX developer. I have read the manual, but still not sure if I understand it correctly or not. Please help me with questions below: 1. For parameters [S3]+1, how do I set the bit value? My understanding is that I need to align the bits I want, and then convert to Decimal number to set it, is this correct? i.e. If I need bit to be 0100001, do I set the parameter to 33? 2. How do I know if I am doing backward or forward operation? I think what I am doing is feedback control loop, does this mean it is a backward operation? 3. If I set auto tuning bit (parameter [S3]+1 bit#4) to 1, will this make the the program to run auto tune everytime I start the PID? 4. For parameter [S3]+22, [S3]+23 and [S3]+24, the manual said it will be occupied. Does this mean it will be preset by the program which I shouldn't mess with them? But how do I set the output upper and lower limit in [S3]+22 and [S3]+23? Also, I couldn't find any example of PID parameter setting in the manual. Not sure if I missed any important section in the manual. So please point out to me if there is any example. I also attached the manual on the PID page just for a quick reference. Thank you in advance for the help. FX3U Programming PID.pdf
  19. Good morning all, does anyone have any experience communicating to an OMNI Flow Computer through a MNET card, Im getting data back but it is not what i expected.  Should I be using Enron/Daniels? Byte Swapping? Thanks
  20. Hi,  I'm new to TwinCAT 2 and i'm upgrading a long time design (hence the TwinCAT 2 reference), to read a more sensitive torque signal.  I'm using a Beckhoff CX1030 as my PLC Controller.  I needed to add 'homing' to my motor sequence and confirmed with Maxon, im using the function blocks correctly and in the correct sequence to establish my 'absolute zero'/'home' position.  The motor has an output to write to:  ControlWord, which tells the motor that the position it is sitting in is '0.'  My program compiles, it runs, it writes each function block, but it's not seeming to get back to the test run opMode, even though i tell it to and the function block performs the 'Write' function.  it's stuck at zero and not reading an analog input signal from my torque sensor.  so im getting an artificial torque reading through every test.   i think this is related to my tare motion.  I start the program, home the motor, get into profile velocity mode, tare my sensor, enter profile position mode, go back to position 0, then back to profile velocity mode, run a test, sample data, go back to 'home' or '0.'  I wonder 1st, is my variable not linked properly through the system manager?  2nd, i set a boolean variable to set the 4th bit to 1 in my control word write (setting the 4th bit high will set my current position to absolute zero), but did i not connect the program to the main sequence properly?  looking to read a valid signal again and see that my motor moves back to 'home' each time.  Do i not need to home the motor after the tare, since the tare nulls out the torque value after the tare? after this i need to program my sample period, instead of it being fixed, as it is currently written and then use my home position as my trigger to start sampling.... Beckhoff applications department is overloaded, currently and can't help and this is all beyond the knowledge of the general support line.  I've gotten fairly far, on my own, but of course, the project is under a time crunch.   Does anyone know twincat well enough to help guide me?
  21. Hi Guys! I have a problem with Motion axis move (MAM) command. There is an Allen bradley servo motor what is working well. But I need to add a new program section, wich is in  a specified moment, the axis should move a certain distance. I think I need to use the mam command, just I dont know how can I configure the motion control part. I need to make a new tag ? or what ? I need to use a user define ? PLS help me.   
  22. Remote I/O weidmuller

    Hello,  I am trying to connect a Weidmüller UR20 Ethernet I/P  (Hardware version 1) to a Omron NX1P2 PLC via Sysmac Studio. I have imported the Weidmüller EDS file into Sysmac studio and connected two tags to the target variable 101 and 102 (I also tried using a array of bytes and a single word).   When I transfer this configuration to the controller and set the controller in run i get the following error: Tag Data Link Connection Failed (0x84070000). I have tried to update the firmware of the Weidmüller I/O but this doesn't seem to help. Also the web interface shows no connection with the PLC. I also tried to setup the connection with the CX network configurator but this gave the same result. Is there someone who can help me with this problem Thanks in advance.
  23. Remote IO

    Hi friends , recently i ve been doing some diggings about remote IO cards, in my factory we have a CJ2m PLC and it communicates with remote IO cards with four numbered words (2080.00 , 2080.01, 2080.02....2080.15 ) and there were several dip switches on the IO cards, which were set but i can't understand what was the basis of that settings. So I'd like to know how these dip switches behave and what are the uses of them ?? and how is it possible to have 4 numbered word bits ?? pls help me someone to clarify this, i tried internet, but cudnt help myself !!!  thank you    Here I attach one of the pictures i took of one of the remote input cards.
  24. Remote Password issue

    Hello everyone, can u help me out please, quite urgent !!! :( i have GS2107-WTBD HMI display along with FX5U-80MT-ESS, i had one of HMI designs made on GT designer 3 by earlier designer (not in my contact now). i uploaded the graphics to HMI module and later it stuck to the initial LOGO screen and doesnt move further, moreover the HMI is not communicating with PC. i suspect it had remote password with it how can i remove this issue or hardware rest the HMI with factory defaults guidance required
  25. Omron CJ2M - Wago remote I/O

    Hi there, I’m not sure how familiar most of you are with Wago remote I/O, but I hope you may have some solution for the following connection problem I’m having. I’m working on a project to modernise an old folder collecting machine for which I’m using an Omron CJ2M Cpu33 together with 8 Wago 750-352 remote I/O units over ethernet/ip. These Wago units all contain two 8DI digital input cards and two 8DO digital output cards alongside a 750-610 bus power supply card. Adding them to my network in CX network manager is no problem and all seems to work fine. That is, as long as I don’t physically add the bus power supply card, which I need to, well.. power the Wago bus. Soon as I add this card (which was in place while making all the necessary settings to the Wago and Omron units) it just won’t connect. Remove it and it connects like it should. As far as I know the power supply card has no I/O addresses or other communication functions whatsoever, so I can’t get my head around it. Even stranger is that when instead of it I add an analog input card, with bus power connections build in, it connects without a problem. The .eds file only contains info about the main Wago unit, after installing it I should be able to add any kind of I/O card and address them in the Omron software. Also, the supply card is added and visible as a fifth card in the Wago I/O settings and the I/O status led is green during this error. Therefore I would say the problem is at the Omron side. Any sugestions?   Thanks in advance Andy - The Netherlands