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  1. I am looking for how others have set up vertical axis motions using the Kinetix 5700 servo system. I have a 2 axis pick/place unit with a horizontal axis (X @ 2500mm) and vertical axis (Z @ 1200mm) that works as designed during normal operation. X axis has no holding brake and Z axis has a factory installed 24vdc to unlock brake. There is a GuardLogix L81ES control system that handles the safety and control. On pressing E-stop/opening Gates the vertical axis will stop the motion, apply the brake and hold with no problems. (2198-D032-ERS3 Drive, 2198-P031 Bus Power, MPL-B430P-MJ72AA X Axis, MPL-B330P-MJ74AA Z axis) The issue that I ran into was an accidental download of the program without activating the e-stop and the vertical axis dropped unexpectedly when entering program mode on the processor. I am aware that this instance was my fault as the programmer, however I am also concerned that this might occur again in the future if the controller ever enters fault mode or someone else completes a download. I have done some investigation with the "ProgrammedStopMode" parameter on this single motion axis and attempted all 5 options and the vertical axis still has a free fall drop for a second before the brake grabs hold - so evidently this is not working for me. (Page 24 of Vertical Load/Holding Brake manual - https://literature.rockwellautomatio...t003_-en-p.pdf) I am curious if there needs to be something done elsewhere as the X and Z axis are set up as coordinated axis? I also am unaware if I need to preform some action/parameter with the bus power supply for this? The current state of the machine as it sits now is preforming a MSF in manual mode after 5 seconds of inactivity or 30 seconds in auto mode. This axis is usually in demand every ~22 seconds. This will shut down the axis after preforming a brake test on the vertical load and seems to function OK, however it is still in the back of my mind the issues mentioned previously if we ever enter a controller fault while indexing. Thanks for your insight
  2. I searched FX5 manuals and it appears that with the high speed inputs I can run a stepper motor without a motor controller. I have little experience setting up a new system with any motor but have made changes with servo issues. I sent a request for info from my supplier but I still have some questions/requests.   1. Can an FX5U control stepper motors without a motor controller? 2. If not then what Q/R series setup is required 3. Are there any document to help understand? (program examples are welcome)   Main objective is to run a sensor head to 3 or 4 specific points using a belt driven linear actuator with a nema motor.
  3. Hello everyone, I have a Kinetix 6000 CIP drive (unwind) and I need to control its speed by a PID controller. I have everything working except the MCD instruction doesn't pick up on the PID output value change. It changes the JOG speed, which I use to control the unwind, if I set the speed manually, which is slow. The PID changes the speed almost continuously. Any suggestions are welcome. This is how I'm attempting to control the speed: A1_r_JogSpeed = PID output value   Thank you    
  4. Hello to everyone! Our company is trying to make a quick disconnect for motors that connect tp servo amplifier R88ND-1S. As I know Omron doesn't have any options to do it or make an extension cable. Does anyone tried to cut the cable and make custom connector? If yes, could you share your experience? I'm afraid of having issue with encoder count. Thank you in advance! Scotty.
  5. Hi all! We have a problem with a Mitsubishi system. After switch off the machine in home position and back on, it resets the servo encoder value to 0.  I checked the servo parameters, and the Absolute encoder is enabled, the ext. battery is ok and no zero reseting in the program ( I think...). Is there a parameter I should check or some setting in the intelligent module? The system consists Q01CPU, QD77MS2 im., J4 200B amp with 6v battery, and HG-SR152 motor.
  6. NX1P2 Modbus RTU Code and Write Up. View File This code is designed to implement Modbus RTU on an NX1P2 Controller using the NX1W-CIF11, NX1W-CIF12 or NX-CIF105 module (mounted to controller or EtherCAT coupler).  Created by an Omron Engineer. Submitter Michael Walsh Submitted 05/22/20 Category Tutorials and Quickstarts
  7. Version 2.12

    122 downloads

    This code is designed to implement Modbus RTU on an NX1P2 Controller using the NX1W-CIF11, NX1W-CIF12 or NX-CIF105 module (mounted to controller or EtherCAT coupler).  Created by an Omron Engineer.
  8. Dear all, I had bought a mitsubishi plc fx3s-20MT/ESS which is the source output and I plan to try to send pulse to Mrj3a Servo Drive. According to the manual, it stated that the servo drive able to support the source type plc but I do find out that manual also mention that only sink type plc is suitable for melsec servo drive.  Anyone can help me in this case? 
  9. Hi all, I am studying how to control servo with PLC Mitsubishi Q-series. When I click Servo_parameter in Simple motion module setting tool, this annoucement appears.  Does anyone know why it appears? I tried reinstalling MR-configurator 2 but it didn't help. Please give me some advices. Thank you all!
  10. I have a Mitsubishi FX5U-32M with 3 MR-JE-40C servos. Our system will be used in a robot cell, and needs to convey some information to the customers system, which is this EtherCAT side of things. They want to know RPM, torque values, position ,etc, of things on our system.. Our Mitsubishi supplier recommended an AnyBus X-Gateway (AB7961). They have a few YouTube videos on configurations, but unfortunately none on the Mitsubishi side i found. I've only been using Mitsubishi for a little over a year, but know my way around GX Works 3 pretty well.  I come from the Rockwell world with EDS Files and tag based setups, and for the life of me cant figure out where to start with this AnyBus. I've gone to the support page, got all the downloads and software, and gotten online with the Anybus. As far as beginning to setup the Anybus in GX Works side, to setup what registers i want to send, im lost... Anyone out there have experience with this sort of thing?
  11. Is it possible to reset " Motor replacement detected error" ( Error code 95.01) using code without connecting to PLC through sysmac studio? If yes please suggest how to do it... Thanks in advance...
  12. Hi , we have to send and receive strings to the vision pc from Omron NX plc. The communication is via 48 real value I/O array. Datalogic advises to copy the string values directly to the Real values of the tag structure. On the datalogic side, it will be selected as string. But, for me the string values are not reflected on the PC side. Kindly help me on this. We need to copy strings to real value arrays to the datalogic PC. Impact_EIP_Reference.pdf DATALOGIC_IMPACT_RSLogix_5000_EDS-AOI_v2.5_QuickStart_Guide.pptx
  13. Is there a way to monitor the Temperature of a Servo Motor on Allen Bradley Servo motors... MPL? PLC: CompactLogix 1769-L30ERM Drive: Kinetix 6500   Motors: MPL-B310P-MJ72AA, and  MPL-B560F-MJ72AA I would like to be able to monitor the temperature, and flash a warning screen on the HMI if the Motor gets too hot, or perhaps shut down the operation before the Motor overload trips. The drive and PLC are connected through Ethernet IP What I don’t know is if that Motor heatsink temperature information is available to the PLC.
  14. Hello guys, I am running an application for packaging measurement using a sick DFS60B incremental encoder (programmable from 1 to 10000 PPR). In more detail, it passes packaging on a conveyor belt and we have created an inspection station and an expulsion station (defective packaging), so we use the encoder to check at specific points of the packaging for defects (we use special sensors to check defects). ) (there are four in total). However, the problem we are having is the following: When reading the encoder in the PLC, the same means that performs "jumps" and does not enter the windows (GRT and LES) created on the ladder, ie, as if it were not continuous. . I understand that because the VHSC24 card works at 1 MHz in counter mode, this type of problem should not occur according to our application is not even 100 KHz. For example, our case: Using 1000 PPR and the motor speed (coupling output) is 3600 RPM (in practice it is around 1750 RPM) the frequency is calculated as follows: F = (PPR X RPM) / 60. : F = (1000x3600) / 60 = 60 KHz, ie 60 KHz is much less than 1 MHz, I think this kind of problem does not occur. Application Info: . Studio 5000 V31 . PLC Model: Rockwell 1769 - L19ER-BB1B CompactLogix 5370 . Encoder Card: 1734-VHSC24 / C . Incremental Encoder: Sick, DFS60 up to 10,000 PPR and HTL Electrical Interface. Using a 200 mm circumference / perimeter wheel. . Motor Nameplate Data: 1670 RPM, 0.37 kW / 0.5 HP, 60 Hz . Inverter: Weg CFW500, Output Frequency 62 Hz. Card Settings we use RPI: 2 ms Type: Counter, but we already use it as Encoder X1 Store Count Mode: Disabled Filter: No Filter, but we use 50 KHz and 5 Khz filters in our tests. Counter Attenuator: 1 Wiring Diagram VHSC24 We turn on encoder A at input 0 and encoder Aret at input 1 In logic (Structured Text) Using the PMUL instruction to convert encoder (Pulse) data to mm scale. (Ladder) The window comparisons part (GRT and Les) and other part of the process. We emphasize that we performed the tests also only with the reading and comparison part of the data, excluding the other parts, precisely to verify the issue of Scan, but the problem persisted. If anyone here in the forum has some information that can help us, I would appreciate it.
  15. Virtaul Axis - Simulation

    Is it possible to simulate a servo axis in Sysmac Studio? Can you create a virtual axis and then set velocity & position for this virtual axis? If this is possible, is there an example program that anyone can share with me? Thank you. Happy new Year! 
  16. Getting this error while adding MC_TorqueControl. I want to control torque from HMI value. Using R88D-1SN08H-ECT drive and R88M-1M75030T-S2 Ac servo motor with NX1P2 PLC. Newbie Here. Please support. Error    1    The Axis parameter of the MC_TorqueControl instruction does not support single-axis position control axes.    Program1 Section0    Row 6  
  17. Good morning, I am working with sysmac studio v1.25 controller NX1P2 and HMI NA5. I have been trying to link and modify members of an structure in HMI without success and I don't know if i'm missing some syntax or if it is even possible what I am trying to do. 1. In the PLC I have the struct "Formato" and global variable "Formatos" which is an array of Formato. 2. I have mapped this variable to the NA5 so I can use the same data type. 3. I am trying to give a value to the members of my struct with a recipe of the HMI. I am trying with different syntax, with AT connection, without AT connection and none is working for me.   Is it possible what I am trying to do?   Thanks very much in advance,
  18. Hello,   I have  a project where I need to run 2 Omron Servos 1S at same time with 1:1 ratio. I created virtual servo axis and attached my 2 physical axis to virtual one ( screenshot from Sysmac studio attached). For some reason when 1 of the axis has a fault, my whole virtual axis goes down. For recovery I need to to do GearOut and GearIn again. In one of the moments I'm losing count in my motion that cause issue later. I believe that I'm doing something wrong.  Can somebody help me to understand how I can keep my synchronized axis all the time? Thank you in advance!  
  19. Omron NX102 / NX1P2 cannot trigger MOXA ioLogik E1212 Outputs through Ethernet/IP connection, But I can read the Inputs Status All the time.   Just CANNOT trigger the Outputs signal through Omron PLC. Moxa claim that they can use AB PLC trigger E1212 outputs and no problem at all, but now OMRON PLC cannot.   Steps I am doing... Define the custom Data Type Structure. Create a variables with custom data type. Mapping with MOXA eds file setting. Inputs - 67 bytes, Outputs - 1 bytes. I had Install the MOXA EDS file I do contact MOXA Support channel, they claim that Omron PLC  not response to port 2222 . Can anybody help ? because same Omron PLC using for test also tested with other EIP device with no problem at all. I have no idea which party are problem now... T.T  
  20. Hello, I'm looking for sample program to communicate Cognex DataMan 262Q, now i have connecting by Tags, 496 bytes input/output, but in manual i see :  
  21. MR-J4-60GF-RJ Programming

    I am new to Mitsubishi (only done Allen Bradley) and Im tasked with programming a MR-J4-60GF-RJ servo drive with a HG-SR motor. I am using GX Works 3 and have a R02CPU and I am wanting to use CC Link IE Field Basic communication with this. Do I have to use the point table to move this motor from "Point A-B" or can I send absolute positions, speed, etc to a given position. Any advice/programming examples would be great. 
  22. Autotuning Kinetix 350

    Hell PLC World! I have been trying for several weeks in my spare time at work to tune an Allen Bradley Servo Motor.  Below is the list of hardware I am currently using: - CompactLogix Motion Controller (1780-L33ERM) - Kinetix 350 Driver (2097-V34PR5-LM) - MPL Series Rotary Servo Motor (MPL-B310P-MJ74AA) I have been using RSLogix5000 for testing and I plan to use it to develop a simple conveyor type program later.  I have tried a list of things which will be below, but to no avail, I cannot simply jog the motor for any period of time without triggering a position, velocity or bus voltage error.  I have tried changing the motor, driver and feedback cable to no avail.  Here is the process I have used: 1) Add the hardware to RSLogix5000 (PLC, Driver and Motor) 2) Configure the motor 3) Run the hookup test.  This works flawlessly.  The motor will slowly turn independently on the feedback test for as many revolutions as I input.  This is what makes me think I am doing something wrong in the tuning process. 4) Run autotune process with the velocity, acceleration and jerk set well below the limits of the hardware.   5) Attempt manually control motion 6) Recieve error I have tried changing the input from trapezoidal to S-Curve, changed velocity and position limits, manually tuned velocity gains in a myriad of configurations.  I have swapped legs on the 3 phase input (which made matters worse). I suppose it is possible that multiple pieces of hardware are faulty because this equipment was previously used, but I still cannot wrap my head around why the hookup test would work so flawlessly, yet I cannot just get the servo to rotate at an equivalently low speed. If anyone recognizes my mistake, I would be eternally grateful.  I am an intern studying control systems in graduate school and as popular as AB is, I would sure like to get some experience with it.  Thanks in advance!  
  23. Hello, I have a project where I need to synchronize 2 servos. I use GearIn command to sync this servos. I created 1 virtual axis and attached my 2 physical servos to virtual one. Based on application logic I need to stop sync servos when count from sensor reached max value. To stop the servos I'm using ImmidiateStop command. For some reason stop point for this servos variate based on servos speed.    How I can improve my stop point?      Thanks!
  24. Alice Sales Manager Changsha Zhinian Automation Equipment Co;ltd   Te/whatsapp:+8613341312293 Fax: 0086 0731-82292217   Email: info-zna@zhinianauto.com   Main products: PLC: Mitsubishi, Omron, Panasonic Inverter: Mitsubishi,Fuji, Omron,. HMI: Mitsubishi, Omron,, Proface,FUJI, AC Servo: Mitsubishi, Omron,FUJI Sensor: KEYENCE,OMRON   Air cylinder: SMC Below is our best price product list: MITSUBISHI: 1.MR-J2S/ MR-J3/ MR-ES AC servo pack ( amplifier, motor, cables ,connectors) 2.FR-A700, F700, E700, and D700 inverters 3.GOT1000 and GT1500 Human machine interfaces 4.A, Q and FX series PLC(FX1N/FX2N/FX3U/FX3G/FX1S) plc OMRON: 1.C200H/ CQM1/ CS1W/ CJ1W/ CP1H/ CP1L/ CPM1A/ CPM2A/ CPM2AH plc 2.SYSDRIVE 3G3JZ/3G3MX2/3G3JE/3G3RX Series inverter 3.NS5-V2/ NS8-V2/ NS10-V2/ NS12-V2/ NS15-V2 Human Machine Interface 4.E3JK/ E3JM/ E3Z photoelectric switch 5.TL-Q5/TL-W3/TL-N Proximity switch 6.E6B2/E6C2/E6CP rotary encoder 7.G3NA-205B/G3NA-210B/ G3NB-240B Solid State Relays 8.H3CA/H3CR-A/H3DE/H3DS/H3JA/H3Y-2 Solid-State Timer   Contact me if you are interested, thank you !  
  25. How do I communicate between an Omron NX1P2 Automation Controller and Indusoft Web Studio. This is the first time using an Automation Controller. I am familiar with communicating between Omron PLC's and Indusoft using OMETH drivers. What driver should I use?