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  1. Choosing the right OMRON PLC - Vacuum System

    Hi All, I'm hoping someone can help me. We're currently in the very early stages of re-designing how our vacuum system works. Currently we have 6 vacuum pumps supplying around 8 different packaging machines which we currently have to turn on and off manually depending on the demand on the machines. The challenge is to design and implement a part or fully automated system to control the current vacuum pumps - The key requirements are Supply must equal demand for the vacuum pumps - so they are only used when neededAutomatic switch-off when not in useCycling the use of the vacuum pumps so as not to overuse oneAbility to take a pump out of the loop for service/breakdownsManual override/shut-offScope for expansionUser-friendly interface (possibly touch-screen/wireless)I am a complete novice when it comes to OMRON PLC work and would like some guidance on possibly similar projects or at least pointing in the right direction with which PLC to go for. Thanks for your time Jack
  2. PCS7 with S7-410 for Dummies

    I just need to understand a little bit more about the PCS7 architecture, if someone could point me to a document or a video or something, or just give me a few sentences to break it down it would be greatly appreciated. The reason being, we have a quote that we are working on for a customer over seas and are being told to quote our equipment with an S7-410 PLC.  I am very unfamiliar with Siemens in general, but completely unfamiliar with the PCS7. Our equipment is typically if not almost always stand alone equipment that communicates discretely to the rest of the facility.  Our equipment is not part of a process line, but rather feeds the process line equipment what it needs to perform its operation. I have been led to believe that the S7-410 PLC must be part of a DCS, so it does not seem like the correct fit for our equipment.  I just want to confirm this and learn a little bit more so I can explain to our sales folks and ultimately the end user why it is the wrong option for us and our type of equipment.   Thank you!!! Heather  
  3. There are a lot of instructions in function block that are missing the enable input that is present when programming in ladder logic, such as  ADD or MOV.  It seems to be very limiting. The only way around it that I know of is to write your own function block in ladder logic or statement list and use that. I seems rather limiting of a language if it relies on other languages for it to be usable. Does anyone know why the enable bit was left out in many function blocks when it is so useful in ladder logic? Pat
  4. PAROCK1 for HMI/SCADA View File Now a software solution is available for your Modbus (MB) needs in Rockwell/Allen-Bradley Control Logix or Compact Logix (Clgx) family processors, instead of a traditional 3rd party hardware like Prosoft MVI-56, Molex SST-SR4-CLX-RLL etc.  It is an Add-on instruction (AOI) for PLC/PAC firmware v16 or later, (other solutions are available for pre v16 systems).  For hardware interface, use PLC’s channel 0 (serial) or TCP/IP Interface module(s) to have as many MB TCP/IP devices or serial devices.  (Some limits apply based on system configurations, Comm. settings depending on HW used.) Connect any MB Client/Master or Server/Slave device(s) to your CLgx PLC, including flow computers, analyzers, VFDs, Power Monitors, Level gauges, Smart I/O, etc.  All the MB public/native function codes are supported.  32-Bit integers/floats as single entity are supported with byte and word level swapping. A separate utility automates the data mapping to your PLC logic.  Features -Serial Master (BASIC required Option); TCP; Slave; Redundancy; More than 5000 accumulative registers; MB CFC (Custom/Private Function Code) Support; Data mapping too – Between PAROCK1 & your PLC logic; Packaged with Rockwell; TCP/IP Interface Module; Volume Discounts; Annual Support Requirements -Rockwell/AB-CLgx processor with v16 or later.  Contact PCI for earlier versions. -If using CPU’s Chan0, you cannot use Chan0 for any other user mode activity. You can use it for non-user mode activities -TCP/IP Interface Modules from Rockwell/AB supported, are: -1756-EN2xx ControlLogix® Ethernet/IP communication modules, firmware revision 5.007 or later -1756-EWEB ControlLogix Ethernet/IP web server module, firmware revision 4.006 or later -1768-EWEB CompactLogix Ethernet/IP web server module, firmware revision 1.002 or later -1769-L30ER, 1769-L30ERM, 1769-L30ER-NSE, 1769-L33ER, 1769-L33ERM, and 1769-L36ERM CompactLogix controllers, firmware revision 20.011 or later -1769-L24ER-QB1B, 1769-L24ER-QBFC1B, 1769-L27ERM-QBFC1B CompactLogix controllers, firmware revision 20.011 or later -1769-L16ER, 1769-L18ER, 1769-L18ERM CompactLogix controllers, firmware revision 20.011 or later Other Related Services/Items -Custom PLC Add-on instructions building -PLC upgrades, troubleshooting, applications -PC Windows, iOS5, Linux, Mobile devices Comm. Drivers -Custom development, Technology Transfer Services  -Other Non-AB communication drivers for serial or TCP  -Full control system integration, training, architecture design This driver can be conviniently used with Visual Studio in development of complete large scale complex HMI/SCADA Systems. It can be used to perform advanced reporting MES, analytics, IoT, Big data type apps. One example is available to download here For More Info Overview of Parijat Drivers: Click here  Additional supporting Info about Parijat Drivers:Click here Complete Related Driver options: Click here     Submitter Scadadoctor Submitted 03/10/16 Category Other PLC Demo Software
  5. Hi guys, I recently was asked to configure a computer to host an Factory Talk SE Client application. I was able to get everything working except the trends and the Alarm window, all I have is the cross hatch screen. at the bottom of the screen it is saying cause: Trend: CAB file missing on the server: http://hmi1/RsviewActiveXControlSetup/RSTXView2ocx.CAB. I have worked on this for a while and am stumped. All the other computers on the same domain network are working fine, so it leads me to believe my problem is with my installation on the new computer. Any suggestions or if you need more input please let me know. Thanks
  6. Hi all and nice to meet you here! I hope that someone with experience helps me and I hope in future to offer also my help to someone. I am having problem with a Mitsubishi plc with A2N (S1) cpu installed on a machinery. The machinery stayed 20 days switched off and with battery empty as I realised when switched on and the problems come out. I changed the battery but the problem didnt resolved. The plc gave error with stable error led and flashing run led on the cpu. Also an error led stable on a (double role) module of printer and ram. I have to say that I have never used GX developer environment before and it is my first contact with Mitsubishi plcs. Reading some manuals (found on the internet) and by using GX developer I read from plc the faults. Register D9008 was set at 12 error meaning MISSING END INS. I Followed the described flow charts from a2n manual for reseting faults but the situation was the same always as described above. I tried to read the program from plc and succeded to read it. It is a lader with about 6000 lines. Anyway I have no previous experience of the GX development environment but I tried to put the missing END in the program as sugested also by the flow chart in the manual. At this point I have to say that it was automatically added from gx developer as I can remeber from an appeared message. I verified also many times the program on gx developer with the plc and the only difference was that missing END at the last line of ladder program. Anyway I tried to write back to plc the program with correct end but it was not possible. I tried several times. The error mesages took with Gx developer was the following : "THE SAME T/C COIL EXISTS IN PROGRAM (MAIN) AND/OR PROGRAM (MAIN-SFC). THE VALUES ARE SET TO BE THE SAME AS IN THE FIRST FOUND T/C COILFROM THE TOP OF PROGRAM" "THERE IS A DEVICE IN THE PROGRAM (MAIN) THAT IS OUTSIDE OF THE RANGE. CHECK THE PROGRAM AND CORRECT THE DEVICE THAT IS OUTSIDE THE RANGE." Anyway I decided to delete the plc memory. After that the run was stop blinking and the error led went off. Only the error on the printer-ram module was on (This module was changed with a know functioning one witout any variation on behaviour). I thought that problem has gone now that the cpu is empty. I tried again to write the program to the plc but again i take the above mentioned messages. Now I have an empty plc and a program on the Gx developer that cannot be written to plc!!!!!!!!!!!!!!!!!!!!!!!!! I am desperate!!! I do not know how to proceed. I am not knowing the mitsubishi development environment. Other than Gx developer I tried to install the GX simulation but it not works to my computer. At this point I dont know even if the ladder program is somehow corrupted after the described above messages. I can sent the code (GX developer project) and any other information to someone expert, if necessary, to have an opinion. Please help!!! Let me know how to proceed!! I have to write back the code to plc !!!!! Thank you all in advance!! Now i realised that there is SFC that is my problem. Could someone help please? Big part of ladder is in yellow color. How can i proceed?
  7. Hiya Guys, New here (first post!) - and I'm fairly new to Connected Components Workbench, so apologies for the mammoth post! I am currently developing a System using one Micro850 PLC and one PanelView C600 HMI. I am able to update the current HMI time by sending Unsigned-Integers to Global Connection Tags: System Clock – Hour ($SysClockHour);System Clock – Minute ($SysClockMinute);System Clock – Second ($SysClockSecond);However, if using the same “update time” more than once, this method does not work as the HMI is looking for a “change” in a Tag before an update occurs (Tag-specific). For example, we require to be able to receive a “synchronisation signal” on a digital-input on the PLC each day at 15:00:00. This will only work once as, even though the HMI’s current time updates every second, I will still be sending the values “15”, “0”, and “0” to the above Tags (which will therefore not force an update – as they haven’t changed). I cannot reset these Tags without updating the current Time – as any number “out of range” causes an error (incidentally the errors are shown on the HMI to occur on Tags “SysClockSecondTimed”, “SysClockMinuteTimed”, and “SysClockHour” – note the omission of the word “Timed” on the Hours error…). There appears to be no reference to these “Timed” Tags anywhere in CCW, and I have no idea why the “Hour” update errors on a different (the correct?!) Tag. It’s a pretty confusing problem and difficult to explain… it took me a while to get my head around it – and I can see what the code is doing! J I've looked for documentation on how these Global Connection Tags work, but I can't find anything. Everything I (think I) know so far is from extensive testing... so if anyone knows of any documentation, or has any suggestions as to how I can achieve the required result - that would be massively helpful! Thanks for taking the time to read all this! Cheers, Steve.
  8. PLC Integration by SCADA

    Hello Experts, Good day to you all. I just can’t figure how I will integrate five S7-300 PLC. CPU 315-2dp. (1.Blow moulding-> 2. filler-> 3. labeller-> 4. packer-> 5. Palletizer) I just want to get the speed of its machine, the output rate and the alarm, this is purely monitoring, archiving, no need to control anything here. I planning about SCADA system. I’m thinking if I could do the same way in my previous project, which I’ve done in profibus master/slave for two s7-300. But this time the five PLC’s already set the profibus as master to the danfoss drive, sew drives, ET200s and many more profibus slave. I plan to buy 1 PLC as master and I will set all as slave, but how since all the five existing PLC, its profibus already configured as master. Thank you very much. All your inputs is really appreciated.
  9. Hello all, I am experiencing an unusual (and what appears to be an unheard of) behavior in my CompactLogix L18ER controller. I am setting the date/time of the controller from my work station, however when I GSV WallClockTime, it is reporting 4 hours different. I have asked our local resources as well as done some forum and knowledgebase searching without result. Has anyone encountered this before? Attached is a screenshot of the controller time vs. the wall clock time. This isn't mission critical since it can be manually adjusted however I would like to understand what is taking place that would cause this behavior. Thanks!
  10. Need Logic

    Hi everyone, I want to develop a logic for security alert system. I have to generate an alarm at irregular time intervals. No one should know the time interval. PLC has to give a digital output at any time. How to create this logic? Regards Joshua
  11. Hi, I have a problem with my BC9020 and hope that someone can help me. I managed to set the IP adress of my PLC in the 10.2.5... add a root, run a program and make the PLC working for a while. I then tried another program, a new one... and now that I want to re-read the first program, Twincat System Manager doesn't allow me to enter in the "run mode" and stays in "config mode". It also has lost the IP address I set (10.2.5.....) and came back to the 172.16.22... (manufacturer settings) I cannot determine if the problem is in the PLC Control or In System Manager... This is my method to change the IP *** IP config *** 1) Reset the PLC First I place the end terminal next to the PLC. I set the DIP switches 1,6,7 to ON, power on the PLC and power off. I set the DIP switches 2,6,7 to ON, power on the PLC and power off. I set the DIP switches 1,2,6,7 to ON, power on the PLC and power off. 2) Set my PLC on the same AMS than my own IP (172.16.22...1.1) 3) In System Manager, add a new route 4) change the setting in I/O Configuration -> I/O Device -> Device 2(BX9000) -> clic on BX9000 define "set IP Address" to Manual define " IP Address" to 10.2.5...., the AMS change automatically. Press the configuration button and then Ctrl+F4 (run mode) This method worked but seems not to be the best... If you have any Ideas ? or questions? Thank you in advance Gregi
  12. NT21 System Program

    I currently have a NT21HMI that does not have the system software loaded. I do not have any system programs with the *.21 extension. Where can I find the NT21 system software?