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  1. Problem: I am getting a control sync fault on 2 recently installed kinetix 5500 but only when my programing PC is connected to the machine network.  Install and setup all went great over a 5 day period.  Then all of a sudden I started to get this fault. Sometimes 100 times in an hour.  As soon as I go offline, and unplug my PC the problem goes away.  I have also tried another PC connected to the Machine network and still get the same result.  Sometimes machine can run for hours with my PC connected with no problem.  I do not have to be online with controller for fault to occur. Setup: I have the 2 K5500's ethernet ports daisy chained together, and then connected via shielded CAT 6 cable directly to port 2 of the Compact Logix Controller Coarse Update is set to 3.5ms and utilization's are at 33% and below.(I have tried the default 2ms with same results) Ethernet modules are configured with FW rev 7.013. Machine network is isolated.(not connected to plant network or internet) Equipment: Compact logix L33ERM Running version 30.01. There are a total of four servos in this system all running over ethernet.  2 Kinetix 350's(not affected), and 2 kinetix 5500's. I have tried: separate ethernet cables for each drive ran through a switch different ethernet cables resetting coarse update speed connecting a different PC for programming   I am just not sure where else to go with this.  Thanks in advance for any help.  
  2. I have a 1747-L30B SLC Brick and it is set to load from EEPROM on boot S:5/8, Error S:1/10, and Run S:1/12. I need to make changes to the program and then store it to EEPROM via "Comms>EEPROM>Store to EEPROM."  When I attempt to store the program with changes, it displays the message "Insufficient Memory Module Size." I assumed the EEPROM memory was maxed out, but I also uploaded the existing program currently stored to EEPROM, made no changes, and attempted storing it back to EEPROM and received the same message. Any advice?
  3. Hello I choose a 5kw AC Motor , But I do not know how to select a right cable or wire for it?? Thank you
  4. Searching the forum did not provide me with any useful results. If there is another post with an answer, my apologies. I had ran into an issue with a 1769-L32E processor running out of memory a couple of times. Is there any software or easy ways to analyze an entire RSLogix 5000 project and show how much memory programs, routines, UDTs, AOIs, etc. are using?  Ideally I would like to be able to find what components of the project is taking up so much memory quickly since our company standard is to use UDTs and there is a lot to look through. Thank you!
  5. Hi, Currently Im working on R08CPU using GX Works3 1.066U and I installed a 16GB SD memory card. Where can I find the tool to format the SD card in GX Works3 ?   
  6. Memory registers on KINCO PLC

    Hello to everyone. I hope you are doing well. I have a KINCO PLC HP043-20DT. I'm communicating through free-protocol instructions XMT and RCV. The manual states that memory registers SMB86, SMB186 and SMB286 contain information about the state of the reception instruction. I would like to ask if any of you know of the existence of an analog register but with respect to the transmission instruction, instead of the reception. The manual does not indicate it and I could not find any information online. I've sended an email to the manufacturer but, until now, I have not receive any answer. Otherwise, how could I search for this information? I tried through the manual providede by the manufacturer, but maybe there is other way. I would appreciate any information. Thank you so much. Kind regards.
  7. Good day everybody,    Currently I am working on an application using 3-axis controlled by a QD77MS4 Simple Motion Module.  In this case, I have already set up most of the configuration, but when I try to execute the program, I get the following error:   SP. UNIT ERROR - The location designated by the FROM/TO instruction set is not the intelligent function module/special function module.  - The module that does not include buffer memory has been specified by the FROM/TO instruction.  - The intelligent function module/special function module, Network module being accessed is faulty.  - Station not loaded was specified using the instruction whose target was the CPU share memory.   The QD77MS4 Module is mounted in Base Slot #3, so I use U2\G800, U2\G1500, etc... to Read/Write from it.  The Diagnostics tool indicates the error occurs as soon as I try to access the U2\G800 Buffer Memory. If I set this part of the program to No Execution the error is no longer displayed.  Additionally, if I try to monito the Buffer Memory area of the Module, it says that "The Module Stat Address is incorrect".   I already tried changing the position of the module in the base (Slot 3 --> Slot 1) and changing the corresponding values to reflect that, but still the problem persists.    What am I doing wrong? Is there some kind of configuration I could be missing?    Thanks in advance for your help!   
  8. Hello all, I have a L82 having ethernet connection with 3 HAAS CNCs and other ethernet device. The ethernet card EN2T is at 19% capacity. But my Controller MESSAGE CORE is at 100%. How do it get it down so that we can have faster and better communication ?    I have attached the picture of the Tasks:   
  9. Hello! I'm trying to connect my QD75M2 with a MR-J2S40B1 Servo amplifier with an SSCNET cable. The problem is when I try to turn on the Servo ON/OFF on the Intelligent function in GxWorks2, an error occurs saying the servo amplifier is disconnected with my QD75M2. I'm confident that I've wired it properly. What could be the problem? Hoping you might help. Thank you.
  10. Hello! Is there any possibility to connect a Mitsubishi PLC to a program like Siemens Plant Simulation? With Siemens PLC I can do it through OPC UA protocol, or Shared Memory with SIMIT, or stuff like that. But I would need to do it also with Mitsubishi PLC. Can I use for example OPC Server? I couldn't find out, if Mitsubishi PLC-s have that function built-in. (I have a L02 and a FX3S COU, either of them would be great.) Thank you!
  11. Hello, My coworker and I are commissioning a new panel. We have a 1732-AENTR series C remote IO thats Rev 6.1. The project file from a previous identical panel has the module at rev5.3 in the project tree. I downloaded the AOP and ran the installer, it worked no issues. My co worker then did the same thing but now the module is unrecognized in the project tree and the module is missing after installing the AOP. Im concerned he corrupted something. I tried uninstalling and reinstalling the AOP but no luck. It works on my computer but not his? TechConnect said something about corrupting the aop core. My coworker did the first install and he was getting confused about zip files and the virtual machine we run rsl5k on. Maybe he broke it? any suggestions?
  12. CJ1G-CPU42H BACKUP

    Hi,  I have CJ1G-CPU42H plc, when I try to backup the program it just fails at step 6 as indicated in the attachment, 6- plc memory  ##error aborted ##
  13. Logo mem card

    Hello,      i have one questions. Is possible upload program from  SIEMENS LOGO MEMORY BATTERY CARD ? If is possible ... how?    Thank you for your help.       Regards Beny
  14. Hello all, I need to read device memory mostly I need to read R registers from PLC L26. I read device data, but inside of table, I can't find R or ZR registers. Can you help me?  What I did wrong?   BR KS  
  15. Hello Sirs! I have a problem with PF527. I get alarms 'control sync alarm' and 'module sync alarm' occasionally. I suppose this meaning that PLC is missing some data from the PF527 device. How to confirm this or what should I do with the problem? Any ideas? Motion group update period is 8ms. Also this device is the last device in the ethernet line. I am thinking to pull the cable directly to the switch near PLC. I am not sure does it help?  
  16. GOT 2000 Buil-in Memory exceeding

    Hello Everyone I have an issue with a  Got 2000, im updating and adding some screens in  a old  HMI application with size was about 47 MB,  as im still updating i wanted to test the application  which now sizes about 52 MBbut is not possible due to the shortage of  ROM and RAM, what can I do in this case as the application must be in the built-in Flash memory which is very limited?   Thank you in advance
  17. Lacthed Memory Turned Off?

    Hi guys. I'm experiencing a latched memory turned off even all of the contact is still on and trigger the coil. Anyone familiar with this? Thanks!
  18. Thought I'd share an experience I had earlier today working on a (limited memory) L61 Rockwell processor. I knew there was very little room left in the memory but needed to add some functionality and decided to give it a try anyway. I couldn't take the machine down to make a download so made a number of online edits, successfully accepting and finalizing after each edit. Got down to the last four edits which required zeroing a tag of type REAL. The instructions were on four separate rungs. Hoping to save time (and all previous edits were successful), I added the four MOV instructions (MOV 0 into TAG) and pressed the "finalize" button. I was caught quite off-guard when the process failed: insufficient memory. AAAAGGGGHHHH!!!! So close! I tried to remove some logic to free enough memory to add the required instructions. Nope. Rockwell was not going to negotiate. That left me in a position where I thought I was going to have to take the machine down and do, hopefully, a download that would push the processor memory to the limit but be accepted without any hiccups. But before I did that I had a fortuitous thought. I F1'd the MOV instruction and hoped to find a complete explanation of the instruction, including timing diagrams, execution time, memory requirements, etc. Oh wait - that's Siemens. GROAN. Curious and desperate, I replaced each MOV instruction in my edited code (I'd estimate somewhere around 20 instances or slightly more) with the CLR instruction - including the four additional instances I needed. And finalized the edits with bated breath. To my utter surprise (again!) the edits were finalized without overrunning the memory. A MOV instruction requires memory for both the source and destination. Since I was only clearing a memory I didn't need to reserve memory for the source. Using a CLR instruction implies "0" (zero) for the source but requires no memory for the source value. Hence the efficiency. Obviously, this story would have a different ending if I had been trying to move some value other than zero into a destination tag. I offer my experience as a lesson if you ever need to streamline some code to fit existing memory space. I also would like to know if there are any downsides to what I've done. Have i overlooked any potential pitfalls? Thanks in advance for the advice.
  19. Hello, I'm trying to use Mitsubishi GX Works 3 version 1 for the first time and get a 'memory is insufficient' error window when I try to open/start a new project or if I try to open a PLC project a co-worker made. I am using Windows 10/64-bit, company we purchased the software from says they are using it on windows 10 without issue. I get the error with no other programs running, have 6 GB RAM, and have 90% hard drive space available. I have monitored Task Manager while opening a file, RAM usage seems fine, and have tried opening with "Run as storminess".  I have tried uninstalling the program using the window "uninstall or change a program" - is the a different way to uninstall this program that will wipe it more completely? The install CD has Disk1, Disk2, Disk3(DocFX) sub folder , Support folders - I ran the .exe file from all 3. Does anyone have any suggestions? I am able to open an HMI project in GT works 3 without issue. I attached a screen shot of the error. Thanks so much!!
  20. FBs-CBE distortion

    Hi every one After sending some command to plc using fatek FBs CBE module , router internet connection goes off and internet LED turn red. i mean it works fine for a minute.. then internet connection of router will be off...  why this happens?
  21. QD75M4 AND MR-J2S-40B

    Hello i have problem about connection between QD75M4 AND MR-J2S-40B  now MR-j2S is display "Ab" every time i can't solve this problem 
  22. I need a Red Lion HMI to communicate with an IO module (8) IO's ... I don't really need a PLC.  Because the control of a certain LinMot drive for a linear motor can be activated by IO's.  This LinMot drive can store up to 100 curves... which can simply be called into operation by a single binary number between 0 & 255,  defined by eight IO's ..  you input the number on the HMI, the HMI converts to binary and set the (8) IO's in the module which sends the binary number to the LinMot drive..   Yes, there are some other IO's for starting and stopping ... and it may be unrealistic for me to not use a PLC.   I'm trying to get the cost way down...    If a "stand-alone" IO module does not exist... then is there a simple, low budget PLC out there, with 8 or 16 IO's available..?    Thanks much, Michael
  23. Folks, we have a set of Mitsubishi Q12PRHCPU (redundant) running effortless since many years. CPU-A as standby and CPU-B as Control. Recently we noticed BATT low alarm on CPU-B. So we arranged for a spare battery Q6BAT and started the procedure as per manual(attached procedure and flow chart). We did memory copy from Control to standby (as prescribed precaution) and did the Reset of Standby PLC CPU-A. Memory copy from B to A completed successfully 100%. But the BACKUP LED did not turn Green from Red & Error LED kept flickering on standby CPU-A. CPU-B remain in Control but backup LED turned RED. From system monitoring we found that there is a Error 6000 (FILE DIFF.) observed in One of the .QPG (program 00-MDBUS.QPG). We tried to reset it but were not successful. We are surprised that why does the program differs when it was copied from CPU-B to CPU-A using the memory copy. Still we did the VERIFY and found no difference between the programs in CPU-A & CPU-B.  Can anyone explain the cause of this issue and the solution. Please note that the CPU-B is still in control and plant is running. Backup LED on both CPU are red which means (redundancy loss) and error LED on standby CPU-A is flickering RED. There is no error in the CPU-A (Control) -we checked this using the GX Developer. Also attached here are the image of the error and error help. Thanks in advance. Battery Replacement procedure.pdf Battery Replacement procedure-Flow Chart.pdf Error.pdf MELSEC QCPU ERROR CODE 6000 FILE DIFF.pdf
  24. IC200ALG264 Analog Input module

    Hello all, Thanks for the forum which has provided me with a lot of help overtime. I'm posting my first thread since I can't seem to find an answer to my issue. I'll quickly explain the situation: I'll be installing a RTD sensor to a GE Fanuc IC200ALG264 analog input module using a 4-20mA converter. Everything is fine except I can't seem to understand the polarities of the Fanuc inputs. I'll explain better: the module has an IC200CHS022 for the terminals, 15 terminals total, and the manual is reporting a "number" and a "connection" for each terminal. Now, the "number" seems to correspond to the visible pin of the terminal. But the positive and negative symbols are represented on the "connection", which I can't seem to wrap my head around what it means. Attached are abstracts from the manual and a photo of the terminals. Please tell me where to connect positive and negative outputs of the 4-20mA converter. Thank you. Terminals Table Terminals drawing Terminals photo (front)
  25. I would like to compare the content of 2 registers of D memory on my CJ1M PLC. I'm trying instruction = (equal) and D30 and D50 memory registers to compare data and activate an output, but I don't understand why it shows the same direction (&98 on the image).