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  1. Constant Web Tension Control

    So I'm having trouble writing a FBD within my current program for a slitting line. I need to keep a constant tension on my web as it is being recoiled onto our recoiler. I wrote a simple program using a sensor to read the growing rate of the coil to get a radius and I have feedback on my torque on the recoiler motor. The simplest math for this application without getting into anything too fancy should be Tension(lbs)= Torque(ftlbs)/coil radius. only problem is when its less than a foot then my calculation is thrown off and it actually shows tension goes up until it reaches the one foot mark then it seems to scale correctly. Do I need to scale something else? Any help on this would be appreciated.
  2. Can someone please suggest a Control Panel Builder that is located in Germany?   I work for a company in Australia and due to Covid 19, we are struggling to meet an onsite date for a project in Germany.   This project uses Siemens PLC gear, Danfoss drives, and mostly Schneider electrical gear. The enclosures are custom and stainless steal.    I have electrical schematics and enclosure drawings for quoting.
  3. Mitsubishi FX5-4LC

    Hello Guys,                      can anyone help me programming of FX5-4LC temperature control module with FX-5U80MT PLC. I want to Read present temperature value of each channel and want to set Temperature Set value from PLC.
  4. Hi Every one, I have two 2198-P070 bus power supplies for that I’m using for four Kinetix drives, 2 drives per power supply, all controlled by one processor (5069-L350ERMS2). I have an enable contactor setup for each power supply for each set of drives. I have them configured as DC bus groups 1 and 2 respectively. I had the first set of drives working, setup inside the motion group, with no issues. When I added the second power supply and drives. I found that when I added them to the motion group I couldn’t get the enable contactor to close for the first set of drives. I f I took them out of the motion group and made them ungrouped then the first contactor would close but then I couldn’t get the contactor on the second set to close. Do you have any thoughts as to what I might be missing to get these to work? See the screen shots for more detail. Let me know what you think.  Also, I have heard that only one motion group is allowed per PLC, but my question is : Can I use  sevral axes and Power units in the same motion group? 
  5. The C-More remote HMI app on APP Store, Google Play and Amazon is now available free. The nominal charge has now been removed.https://www.automationdirect.com/c-m...ity/remote-appHere is how to set up the EA9 C-More for remote use.https://accautomation.ca/c-more-ea9-...remote-access/Regards, Garry  
  6. Getting this error while adding MC_TorqueControl. I want to control torque from HMI value. Using R88D-1SN08H-ECT drive and R88M-1M75030T-S2 Ac servo motor with NX1P2 PLC. Newbie Here. Please support. Error    1    The Axis parameter of the MC_TorqueControl instruction does not support single-axis position control axes.    Program1 Section0    Row 6  
  7. Control Panel

    Is it possible to view the values / states of all inputs, outputs and workbits (e.g. 64.00 through 64.15 on Omron CQM1 PLC) on a single screen or control panel within CX-Programmer software?  I'm trying to troubleshoot some ladder logic that I wrote and need to know the values of 5 or 6 inputs/outputs/workbits simultaneously.  Having to scroll up and down through my ladder logic repeatedly does not work well with code that changes state every 5-10 seconds or so. Any help is welcome.
  8. Control Logix 5561

    Hello  We have just purchased some equipment with a Control Logix 5561 (1756-L61/B Rev 13.40). The compact flash card is missing from the unit but the seller says the unit was running in his facility prior to shipping. Does the 5561 have internal memory where a program is stored? Is the Compact Flash used only for recipes and persistent data? Thank you
  9. Logic to control many motors

    Hi everyone, I trying to develop a logic to control 6 motors. Two motors needs to working and four motor will be in stand by. When one of the two motors fail, one of the four motors will start to work. Another rule is, when one of the motors that is working reach the preset time of working, the controller will stop that motor and start another motor with low working time, and so on. I'm have difficult to solve this problem. Can someone help me, please? Best, R.  
  10. Control Panel Drawings

    Gentlemen and Ladies,                             This post might come off as generally lazy but this is purely in the interest of saving time. Our company has been building control panels for quite some time. I have been doing the design for about 10 years or so. We typically build Allen Bradley type control panels. Our main customers are water/wastewater so they are typically Compactlogix with basic IO. (AI, AO, DI, DO) modules. Recently i've been using the IO Wiring System modules. These save an incredible amount of time. However, they are quite big and require a decent amount of space. Our smallest control panel size is usually 36x36 and that is pretty tight. My question to all is, does anyone have a set of control panel drawings for an Allen Bradley compact logix system without these wiring modules? I am looking to create a smaller control panel, and I just haven't had much time lately to sit down and do the design. This is indeed a shortcut, but time has been limited on my end as of late. I apologize if this is out of line.   Thank you,  
  11. Stepper Motor Control

    can anybody Know how to control stepper motor using PLC
  12. GX Works 3 - PID control

    Hi, I am using PID function (PID operation instruction) from GX Works 3 library but it doesn't work. I set all necessary parameters (sampling time, direction and upper/lower limit values + KP, TI). My input PID_Par is array of 25 points (in manual is written: "*1When auto tuning is not used, the same number of points are occupied as when the step response method is used."). For example, in GX Works 2, PID function works ok. Did someone have similar problem? Does someone have mitsubishi library (GW Works 3) with PID function that works correctly?   Regards Luka  
  13. Hello,I am sizing a feeder circuit for a panel according to UL 508A and came into a question:My input current is of 76.5 A (considering all the loads), thus, it is fine for me to use a cable of 4 AWG (max. 85A @ 75 c).For the circuit breaker I did 76.5 A x 1.25 = 96 A and then I selected a breaker of 100A.My question is: Is it ok for me to keep this configuration according to UL 508A? 100A breaker + 4 AWG load side cableOr do I need to level up the cables?Thank you very much in advance!
  14. Mitsubishi FX2N, Servo Output problem

    Hello guys, I am facing a problem that our Servo is generating output for only reverse direction, when we give forward command from HMI the output Y0 is active but when we give reverse command same outut Y0 is high, other output which is Y4 is not high, what could be te possible reasion.
  15. Mitsubishi FX2N, Servo Output problem

    Hello guys, I am facing a problem that our Servo is generating output for only reverse direction, when we give forward command from HMI the output Y0 is active but when we give reverse command same outut Y0 is high, other output which is Y4 is not high, what could be te possible reasion.
  16. There have been many good discussions on the applicability of cloud-based solutions for manufacturing and process control systems. On one side, some people have concerns regarding security and control of the information, on the other side, there are identified benefits enabled by cloud systems. From VMS minicomputers to DOS and Windows, from ArcNet to Ethernet, it is inevitable the industrial automation systems shall adopt the technologies that are getting predominant in IT general use; the current environment that I am calling the “Cloud-iPad era” is no different; therefore the practical discussion is not if those new technologies will be applied in the industrial environment, but how. This paper is not intended to join the conceptual discussion about the cloud, but just to present a few simple practical examples, where cloud technologies are already enhancing industrial automation solutions and enabling new business opportunities. CloudPracticalApplications.pdf
  17. Flexible Sequence Control

    Hi everyone, I need an idea to make my program flexible. For example i have 3 functions; FC A, FC B and FC C. Before this the sequence of my program is A then B and lastly C. Now i want it to be flexible which I can choose the sequence first before starting the process. Please help me.  
  18. Cloud computing is a core component of the industrial Internet, and enabling devices to implement cloud management is an inevitable trend in the development of modern industry.   Haiwell Cloud BOX is a powerful and low-cost "Haiwell Cloud HMI without screen" created by Haiwell company after a lot of market research and engineering tests, which combines Haiwell engineers' excellent experience in Internet innovation technology and responds to the market demand of industry 4.0.     What is the cloud box? What powerful features does it have? ●  Built-in Haiwell cloud engine, integrated Haiwell cloud service, support cloud/mobile access control ●  Integrated HMI function, which can directly monitor the display screen through the mobile phone/PC instead of the HMI screen. The control is flexible and convenient. ●  Support A/B Key security mechanism, multi-unit network, database, multi-screen interaction, cloud camera remote monitoring,etc. ●  Support Haiwell Could SCADA cloud configuration software ●  Two Ethernet interfaces support star, tree, and bus Ethernet networking ●  Support MQTT protocol, support access to database server, easily realize data collection and reporting, connect to ERP/MES and other systems.         Haiwell Cloud BOX is a small, versatile and cost-effective " Cloud HMI without screen". Next, we will introduce how Haiwell Cloud BOX realize the Industry 4.0 Smart Factory solution. The above picture shows the device distributed in Beijing, Shanghai, Xiamen, New York and other places around the world. The remote monitoring of mobile APP and cloud website can be easily realized through Haiwell cloud platform, and remote PLC, HMI, CBOX and IPC projects can be upload and download remotely. The device supports the cloud alarm function, which can receive the alarm push information at the first time of the mobile APP or website if the field device has an alarm message,support cloud map, device location distribution can be viewed directly.   Smart Factory focuses on data integration in different places and realize unified monitoring and management. All cloud devices of Haiwell support MQTT protocol, and transmits it to the MQTT server via the Internet. The remote center database stores the sent data for ERP and MES system calls.   Smart factories value centralized monitoring and display. Haiwell cloud camera can easily realize remote monitoring of video; large screen controller TVBox can realize single screen and multi-screen in one display, and then display the screen and video monitoring of various places on the big screen through the Haiwell cloud platform to realize large screen electronic board function.   Smart factory focus on the secondary development of data variables in different places . Haiwell cloud configuration software can flexibly call variable data of devices in different places through the cloud platform to conduct secondary development configuration, making network monitoring more convenient for engineers.   The above is the introduction of Haiwell Smart Factory solutions, please look forward to more solutions of Haiwell industry 4.0 and intelligent manufacturing !   For more details, please refer to our company webstie:  http://en.haiwell.com/news/722-en.html My Wechat/ Whatsapp:  0086 15880530763  
  19. Version V2.2.5

    28 downloads

    HaiwellHappy Programming Software Features HaiwellHappy is the programming software for Haiwell PLC. It accordance with IEC 61131-3 standard, supports  built-in simulator and three kinds of programming languages (LD-Ladder Diagram, FBD-Function Block Diagram and IL-Instruction List). It can run on the systems of Windows 98, Windows 200X, Windows XP and the later Windows versions.   **  You can get the latest version from Download center for free **     HaiwellHappy Features     l Haiwell Cloud Programming Support Haiwell Cloud platform, can use Haiwell cloud to do remote programming for Haiwell PLC as upload/download, firmware upgrading, self-diagnosis, monitoring and debugging. Easy for remote connection and real-time data monitoring of the site. Also you can do local programming through a HMI which supports built-in cloud engine. l Built-in PLC simulator Haiwell PLC programming software supports internal simulator, realizing the PLC program run in the simulation. During programming or the programming is completed, you can run PLC program in the simulation without online to check the program execution is correct or not. It can reduce on-site commissioning time greatly, reduce debugging difficult and improve debugging efficiency. l Communication simulator It is used to the debug communication instruction simulation tools. It can be manually input simulately response message returned from salve, or you can use the computer's serial port to communicate with salve really, Simulate the process that PLC executes communication instruction really and process the return data from the salve.  l Interpolation simulator Track and draw the trajectory generated from motion control instructions such as the linear interpolation, circular interpolation, listing parameters of the pulse output channel of the motive plane and corresponding to each axis, display the current position of the channel, the mechanical home position, output mode, you can set shaft length, unit pulses. l PLC executable file Generation PLC program can be generated to executable file which is released and executed independently. So you do not need to send the PLC program to the user, it can be very easy, very safe to put the PLC excutable file to the user to download, but do not worry the user would can see the program content. l Innovative convenient instruction sets On the basis of analysis and absorption of various PLC instruction, Haiwell PLC launched many powerful innovations facilitate instruction. As communication instruction (COMM, MODR, MODW, HWRD, HWWR), data portfolio diversification instruction (BUNB, BUNW, WUNW, BDIB, WDIB, WDIW), PID control (PID), valve control (VC), upper and lower alarm (HAL, LAL), range transmitter (SC), temperature curve (TTC) etc. Any one instruction can realize the function but other PLC required to multiple instructions. These instructions are very easy to understand and use, greatly improve the programming efficiency and running speed. l Modular project structure Create 63 blocks total (main program, sub program, interrupt program) and chose any programming language to program. The execution order of block can be adjusted at random. Each block can be imported and exported independently and has the same password protected of program projects. So we can fully realize the modular programming and program reuse dreams. l Convenient instruction form Provides multiple instruction tables. Use these tables can reduce the amount of programs, saving program space, such as initialization data. Each table can be imported and exported independently and has the same password protection of program project. l Powerful online networking Search out all the PLC that connect with the PC. Show running status, fault status, RUN / STOP switch position, hardware configuration information, communication port parameters such detailed information of all the online PLC. Select any PLC for online monitoring, program download, firmware upgrade, controlling PLC stop, adjusting PLC real-time clock, modifying password protection, modifying communication port parameters, modifying the watching-dog time and PLC station names. l Online monitoring and debugging functions Provide 10 pages of component’s monitoring table. It can choose in decimal, hexadecimal, binary, floating point and character to display data. Support component and register component monitoring hybridly and displaying component annotation at the same time. All instruction tables can be imported to the monitoring table. l Unique real-time curve functions Monitor any of the register elements of its real-time curve, convenient to control and debug during the process. l User friendly input method Provide shortcuts, drag and drop, click and many other command input. Suggest effective components or range of values for each input and output terminals. It can be entered directly. Some data of combination (such as communication protocols etc.) can also double-click the instruction to configure the input data. l Convenient annotation Provide the component comment, network comment, instruction comment, block comment, table comment, and project comment. After the component with “//” to input comments directly (e g.: X0 // motor start).Comments can choose to download to the PLC for reading or modification facilitately. l Detailed tips and online helps Provide PLC resource window, instruction window, etc. All the instructions and detailed description of hardware modules can be found in powerful online help system which is open through clicking F1 key in the programming interface to find the answer. Even if use HaiwellHappy programming software for the first time who can easily complete the preparation of control program. l Convenient editing functions Support all conventional editing operations, searching and replacing, instruction up and down, network up and down, copying and pasting between program projects. l Hardware configuration, sub program parameter passing, local components, indirection, print, preview, debugging, CRC calculation, password protection, etc.
  20. Haiwell PLC programming software- HaiwellHappy View File HaiwellHappy Programming Software Features HaiwellHappy is the programming software for Haiwell PLC. It accordance with IEC 61131-3 standard, supports  built-in simulator and three kinds of programming languages (LD-Ladder Diagram, FBD-Function Block Diagram and IL-Instruction List). It can run on the systems of Windows 98, Windows 200X, Windows XP and the later Windows versions.   **  You can get the latest version from Download center for free **     HaiwellHappy Features     l Haiwell Cloud Programming Support Haiwell Cloud platform, can use Haiwell cloud to do remote programming for Haiwell PLC as upload/download, firmware upgrading, self-diagnosis, monitoring and debugging. Easy for remote connection and real-time data monitoring of the site. Also you can do local programming through a HMI which supports built-in cloud engine. l Built-in PLC simulator Haiwell PLC programming software supports internal simulator, realizing the PLC program run in the simulation. During programming or the programming is completed, you can run PLC program in the simulation without online to check the program execution is correct or not. It can reduce on-site commissioning time greatly, reduce debugging difficult and improve debugging efficiency. l Communication simulator It is used to the debug communication instruction simulation tools. It can be manually input simulately response message returned from salve, or you can use the computer's serial port to communicate with salve really, Simulate the process that PLC executes communication instruction really and process the return data from the salve.  l Interpolation simulator Track and draw the trajectory generated from motion control instructions such as the linear interpolation, circular interpolation, listing parameters of the pulse output channel of the motive plane and corresponding to each axis, display the current position of the channel, the mechanical home position, output mode, you can set shaft length, unit pulses. l PLC executable file Generation PLC program can be generated to executable file which is released and executed independently. So you do not need to send the PLC program to the user, it can be very easy, very safe to put the PLC excutable file to the user to download, but do not worry the user would can see the program content. l Innovative convenient instruction sets On the basis of analysis and absorption of various PLC instruction, Haiwell PLC launched many powerful innovations facilitate instruction. As communication instruction (COMM, MODR, MODW, HWRD, HWWR), data portfolio diversification instruction (BUNB, BUNW, WUNW, BDIB, WDIB, WDIW), PID control (PID), valve control (VC), upper and lower alarm (HAL, LAL), range transmitter (SC), temperature curve (TTC) etc. Any one instruction can realize the function but other PLC required to multiple instructions. These instructions are very easy to understand and use, greatly improve the programming efficiency and running speed. l Modular project structure Create 63 blocks total (main program, sub program, interrupt program) and chose any programming language to program. The execution order of block can be adjusted at random. Each block can be imported and exported independently and has the same password protected of program projects. So we can fully realize the modular programming and program reuse dreams. l Convenient instruction form Provides multiple instruction tables. Use these tables can reduce the amount of programs, saving program space, such as initialization data. Each table can be imported and exported independently and has the same password protection of program project. l Powerful online networking Search out all the PLC that connect with the PC. Show running status, fault status, RUN / STOP switch position, hardware configuration information, communication port parameters such detailed information of all the online PLC. Select any PLC for online monitoring, program download, firmware upgrade, controlling PLC stop, adjusting PLC real-time clock, modifying password protection, modifying communication port parameters, modifying the watching-dog time and PLC station names. l Online monitoring and debugging functions Provide 10 pages of component’s monitoring table. It can choose in decimal, hexadecimal, binary, floating point and character to display data. Support component and register component monitoring hybridly and displaying component annotation at the same time. All instruction tables can be imported to the monitoring table. l Unique real-time curve functions Monitor any of the register elements of its real-time curve, convenient to control and debug during the process. l User friendly input method Provide shortcuts, drag and drop, click and many other command input. Suggest effective components or range of values for each input and output terminals. It can be entered directly. Some data of combination (such as communication protocols etc.) can also double-click the instruction to configure the input data. l Convenient annotation Provide the component comment, network comment, instruction comment, block comment, table comment, and project comment. After the component with “//” to input comments directly (e g.: X0 // motor start).Comments can choose to download to the PLC for reading or modification facilitately. l Detailed tips and online helps Provide PLC resource window, instruction window, etc. All the instructions and detailed description of hardware modules can be found in powerful online help system which is open through clicking F1 key in the programming interface to find the answer. Even if use HaiwellHappy programming software for the first time who can easily complete the preparation of control program. l Convenient editing functions Support all conventional editing operations, searching and replacing, instruction up and down, network up and down, copying and pasting between program projects. l Hardware configuration, sub program parameter passing, local components, indirection, print, preview, debugging, CRC calculation, password protection, etc. Submitter Haiwell Submitted 03/18/19 Category Other PLC Demo Software
  21.   Haiwell large-screen controller TV BOX can realize the large-screen display of HMI images in the LAN. User can select, switch and view multiple touch screen images on the TV screen, and realize the function of large traditional electronic display board in the most cost-effective way. Through TVBOX, different sizes of touch screen images can be displayed on the TV screen. The scada, curve, formula, user rights and other functions on the HMI can be displayed on the large screen.Users can use remote controller or mouse by USB interface of TVBOX to realize the remote operation and monitoring of the HMI.   One TVBOX, one TV, and multiple HMIs can easily realize the function of big electronic display board, which is widely used in agricultural greenhouses, aquaculture, libraries, production workshops and other large screen data monitoring and display applications. Remote management : Supports display, access, and remote control of HMI within the LAN.     There are so many industrial automation suppliers, it is really a headache issue to pick right partner to work with. Haiwell partners are applied Haiwell solutions in smart factory. Now we are looking for global distributors. So it is time to make up your final decision. To win or lose, your choice. If you are ready, check bellow details and contact us: http://en.haiwell.com
  22. There are so many industrial automation suppliers, it is really a headache issue to pick right partner to work with. Haiwell partners are applied Haiwell solutions in smart factory. Now we are looking for global distributors. So it is time to make up your final decision. To win or lose, your choice. If you are ready, check bellow details and contact us: What Haiwell do, not only PLC, not only HMI, or even SCADA. We are helping our partners to grab the future.   My Wechat/Whatsapp: 0086 15880530763 Email: osgood@haiwell.com Company website: en.haiwell.com  
  23. Weight Scale

    Hello - Not sure if this is the right place, I apologize if not. Just let me know if I need to move it and can delete and do so. But I am currently working on a project where I am collecting seeds (flower seeds, etc.) and when a certain weight limit is met I'll be turning off a vibratory bowl and opening a chute, etc. Looking for some ideas on the scale and how to do that process in particular. The smallest collection weight will be around 100mg, largest around 8g.  Mainly looking for ideas on the scale.  Thanks for any help/tips, much appreciate.
  24. Hello Everyone, We made a video about the simple explanation of the settings of the abb acq580 driver in the stage of water level control in multi-motor dirty and clean water cycle systems using the automatic commissioning feature of the ABB ACQ580 driver. Your comments and feedbacks are very important for us.  Video: Youtube            https://www.youtube.com/watch?v=JANGnykYYyw (For those who can't see the link) The video in our language(Turkish) but we put english subtitles. If you got any question, feel free to ask.  Thank you.
  25. hallo everyone ...i use mitsubishi Q00UJCPU and QD77MS2.. i try to make a speed control program and the speed wants to be changed during servo operating, i use dedicated instructions ZP. PSTRT1 (axis 1) and have tryed but it was only successful to change speed with "change speed control" function once ... is it like it? cannot change "change speed control" many times when servo operations?