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  1. Siemens S7-1500 and SICK

    Hello all, Let me start by saying that although I have been working with PLCs for 20+ years I am very (as in brand) new to the Siemens world (my wheelhouse is AB). That being said I have a Siemens S7-1500 (1511 specifically) CPU with a couple of SICK multi-turn Profi-Net encoders (AFM60A-S4NB018x12) that I need to talk to. - I am using TIA v13 with all of the updates. - I have the GSD file from SICK for the encoder. - I have no clue what I am doing - I can see the encoder values update in the watch table as I move the encoder. All fine and dandy so far... Here's where the white flag is going up.... - I am of the belief that there are existing function blocks out there 'somewhere' that can read and write to the base parameters. I have contacted our local rep who deferred me to SICK. I have emailed and left messages with them and have not gotten a return anything thus far. Here's our application... We are attaching each encoder to its own rotary gear mechanism. The rotary will need to turn in the CW direction approximately 400 degrees then return to its start point by rotating in the CCW direction by the same amount. If/When production/maintenance needs to 'rehome' the assembly, the expectation is that they 'pin' the drive in a known location then a bit would be set within the CPU that would assign a specific value to the encoder's actual position. In the SICK manual (8015078/YIX6/2015-01-16) on page 31 (section 3.6.3) there is reference to Preset control. This is what I believe we need to perform the aforementioned function. Does anyone have any examples that they could share on how to read/write to these encoders by use of a Function Block or other? Relatively desperate for help at this point. Can post test code if need be. Thank you in advance, TLAF
  2. I'll set the scene a little before I explain the issue that I am having. I have an application where I have a Linear Servo Slide acting as a Press Kick-off cylinder on a ceramic press. In order to trigger this Slide accurately, I have installed an Absolute Rotary Encoder (a Turck product) to the press, which outputs an Analog signal for its specific position. I then have this as an input into my CompactLogix L33ERM through a 1769-IF4 Analog Input card. Within my code, I'm trying to capture the moment where the press has presented the part out of the die and it can be ejected from the press cavity without damage the part. Mis-timing on this ejection and the part will clip the die pad tooling and incur damage upon ejection. Now, one last point of clarification, I am a Mechanical Engineer by trade, so I don't claim to be an expert programmer. But I have learned a lot and have gained experience in programming applications like this, so I can learn quick and should be able to program this task. I have had my local Allen Bradley guy look at the code I'm using for this application, and he thinks it looks good, but I'm still having issues. What I have done, is within the code, I have a window that I look for, of the encoder's position, to trigger the ejection shoe to fire its sequence and kick the part off. However, I have had to make this window so large in order for the code to see it every press cycle, that occasionally, the ejection shoe will be fired at the back end of the window, which is actually too late, and my part is being damaged. Attached is a snapshot of the code. The OkSamplePress.DN is actually a timer that I have that looks at the current press rate and puts a delay in to not allow the kick-off to fire too early, because I was actually getting a glitch before where the kick-off would fire prematurely for some reason. I don't know if anyone can offer assistance on this or not, but I would greatly appreciate any help at all. Its become quite frustrating, as the rest of my machine functions quite well, and this seems to be the nagging issue I can't get rid of. Thanks in advance...Josh
  3. Induction Motor with encoder

    Hello, I am not sure if this topic is too far from what the forum concerns, but any advice is greatly appreciated including reference to other reference. I want to know if any induction motor has internal encoder equipped. We are using servo motors, and additionally an encoder for position check. Because the position control resolution requirement is about 1 degree, I am thinking about abandoning servo motor, and to use induction instead. Servo motor has internal encoders for outputting pulse information. And I wonder, if there are induction motors with internal encoders. Thanks in advance. Ting
  4. I am currently trying to get my program to take distance traveled per pulse, which is based off of the diameter, and convert it into IPM. I am using RS Logic 5000 software. If anyone could help me get over this hump I would really appreciate it!
  5. String encoder

    I need to replace existing encoder with quadrature output which is failing. We need to have minimum measuring distance of 60 inches. The encoder installed by manufacturer is Temposonics R-series RHS0650UMSO1Q1AC10 The resolution can be lower than the current encoder, probably 500 counts/inch or higher would be OK. Do you have any product that can be used? I was thinking about string encoder but I am open to suggestions.
  6. Hi Good Day, I need a suggestion, I have an omron encoder, encoder counter meter (K3NC-NB1A) and communication card RS-232C 25pins (K31-FLK1). My question is, what is the best omron software to read and manipulate the data from the encoder (I have CX-one software but I only use CX-programmer). I want to capture the encoder pulse and convert to velocity, acceleration, deceleration and also energy absorbtion. I have to use mathematical formula such as two times differentiation. I also need to show grapf and display final result that is energy absorbtion reading. Or is it much simple if I use VB / labview / java software? Thank you in advance
  7. I have a project where I need to use an SSI Absolute Encoder with a Micrologix 1400 PLC. I've never done this and need help. The SSI have a Clock and Data signals that are different from anything I've ever used. 1.Can it be done using the HSC inputs? 2. I found an AMCI card I could use but I am trying to keep everything AB and in the Micro Family. 3. I don't want to use Gray Scale encoders because of the number of Inputs I have to use. Trying to package a small enclosure and don't much room left. 4. AB sells an SSI encoder but they don't have any info on hooking up to anything other than Point IO module.(kills my budget) Thanks and any assistance would be greatly appreciated. ~Angel