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  1. Hi Everyone,I have a customer that needs a CQM1H (CPU51) replaced. They purchased the processor new-old-stock from a source they found online. It arrived in the original packaging and had the safety label around the top of the unit, so it seems that it is as advertised and no need to suspect that it would have problems. I purchased secondhand, a power supply to attach to it and program it from the bench instead of in the machine. The customer also provided me with an SD card containing the project file(s) for the machine. I am able to load the project in CX-ONE (running on Win 7) just fine. My computer has a native serial port (COM1) and I built a programming cable to work with the DB9 peripheral port according to a diagram I found online.The processor powers up right away with the ERR/ALM continuously on. No other LEDs came on initially, and after a bit of playing around with communications settings, I finally landed the right protocol and my computer seemed to identify the processor correctly. I compiled the source and attempted a transfer to the PLC. I got some failed message (or maybe messages) at the end of the transfer. It did seem to send all of the binary code, it just ended with an error message that I unfortunately didn't write down or grab a screenshot.Anyway, what I have now is a PLC processor with the ERR/ALM LED on always, I've never seen it in RUN mode, and now after the programming attempt, I'm seeing the COMM LED strobing at about a .5sec frequency (with or without a cable attached to the peripheral port), AND I cannot get CX-Programmer to again acknowledge the processor anymore. I'd like to reset this back to the way it arrived to me, but can't figure out how to make that happen offline. The DIP switches don't seem to cause that effect. I should say also that the DIP switch settings are all OFF except 3 and 7.Any help is much appreciated!Thanks,John  
  2. 1769-IT6

    Hi all. I have a 1769-IT6 thermocouple/mv input module. It is connected to a micrologix 1500 unit. The green okay light illuminates on power up, but after you download the program and put it in run mode the processor faults. Terminal block with the cjc's are on the unit. The error message just says the I/O module has encountered an error. The hex code under status bit 6 is 179h. This error code is not in the manual. Has anyone else encountered this? Oh and I only have channel 0 enabled for type k thermocouple. Has anyone else had this issue, or know if it is a configuration issue. Any help would be appreciated. Thank you. 
  3. Hey, does anyone know why the simulation mode is on? how to change it? (LED SIM )
  4. Hi Y'all, I have been working on a drive upgrade.  I am going from a 1336 impact to a PF 753.  I changed everything over on the Map I/O tree to ethernet.  The question I have is...my Control Net is in demo mode. We are waiting om a tech support contract with software subscriptions to go through.  Will I still be able to download the logix 5000 program that works with the CNET configuration files?  Also I deleted the drive off the config file.  Is there anything I am missing other than drive parameters?
  5. Fatek Ethernet PLC Module online

    Dear All,  Anybody can help me in communication between Fatek 20MAR2 & CBEH2A. The jumpers setting are JP1 is on left two pins (No password protected) & JP3 is on right two pins (forced boot operation mode). The Ethernet cable i used is type b T568. Fatek Ethernet module config software detecting module successfully (shown in attached pic) but on online PLC via ethernet cable its showing connection failed.   please help   thanks in advance
  6. I have an analog output card 1734-OE2V and there is in the fault/actions page parameters for program mode. What is program mode and when it is activated? Fault mode is clear but... Program should be written the value, but when this happens?
  7. Hi, I am working wih 251MESE and somachine 4.3 And I am developing an application and the user who is going to use it needs to donwload a graphic that appears on the webvis, with all the information that it contains, does anyone done this before? How? I need some tips. I have the webvisu up and running I need something like download button to be able to download the info.   Thanks!
  8. Upload & Download Program

    Hi, I will upload a program from PLC and Download that program to another PLC. Do I need to Compile the program before I download it to the other PLC?   Software: Gx Developer.         PLC: FX-2NC-32MT       Communication Cable SC09 Note: My laptop has only usb port   Thanks for your support
  9. FX-2NC-32MT PLC program Download

    Hi, There are two machine in the factory controlled by Fx 2nc PLC. One machine control part is not working. It could be for battery failure. But the other one is working properly. In this case can I change the battery?  After that,  is it possible, I upload the program from the good machine PLC and download it to the other machine PLC? Regards Sohel Ahmed
  10. I'm trying to transfer an application file to a PanelView 1400e and I'm having some difficulty. We currently have 4 of these in operation on machinery and we acquired a spare that I'm trying to get ready. All use the same exact application. I tried using a memory card but none of the PanelViews recognize any of the cards I do have at the moment so that option is out (though at one time we did transfer the applications this way so we did have at least one card that worked in the past). I was able to extract the application file from one of the PVs via Transfer Utility 32 on Windows XP. I am unable to transfer it back to the spare PV. I am using a 9 for 9 straight through serial cable on COM1 of the laptop to the 9 pin DB connector on the back of the PV. I match settings between the PV and the TU32 (baud rate, parity, error). I put the PV on Transfer Application screen on the Serial tab. I open up TU32 and choose the application file (approximately 86kb in size). If I select memory partition 1 for the destination, I get a dialog that pops up telling me that partition 1 is full and it shows me the size and free space on both partition 1 and partition 2. The size for partition 2 matches what I see on the PV on the Terminal Information screen (approximately 2200kb in size and same is free). When I then select partition 2 for the destination and click OK, it asks if I want to format the destination. If I click NO, the transfer fails because "User did not format the destination". When I click Yes to format, the PV starts formatting partition 2 and the progress bar goes up to 100%, then a message comes up that the format is complete, waiting for application transfer. On the TU32 screen, the format progress goes up to 11% then hangs and eventually reports that the format failed. I've done this a number of times and it is always 11%. However, when I click OK and then go back to the main screen on TU32 and once again select to transfer, the PV screen goes into transfer mode with a progress bar as does the TU32. No progress is ever made and eventually I get the 4209 error. 4209 error means the TU32 and PV are not communicating, basically. But I'm confused as to why they initially do communicate but only get to a specific point each time before communications stop. Any ideas? EDIT: Once I get the 4209 error, I click OK, and go back to the main TU32 screen. If I immediately click to transfer again, the progress bar on the PV disappears and a message comes up saying File Download failed-Ready for Transfer. If I click to Transfer again, the progress bar reappears but still no progress and this process repeats. Thank you in advance for any help you can offer.
  11. Hello, We have a FX3G connected to a FX3U-ENET-ADP inside a main cabinet. We are then using that master PLC to collect data from 2 other fx3g plcs in a node:node serial network. I was assigned a small project of pricing out some wireless adapters so we can upload/download to the two slave plcs. My question is, is it possible to upload/download programs to/from the slave plcs through the ENET adapter and serial network in the main plc? It would save us some money if possible. thanks.
  12. I am looking for how others have set up vertical axis motions using the Kinetix 5700 servo system. I have a 2 axis pick/place unit with a horizontal axis (X @ 2500mm) and vertical axis (Z @ 1200mm) that works as designed during normal operation. X axis has no holding brake and Z axis has a factory installed 24vdc to unlock brake. There is a GuardLogix L81ES control system that handles the safety and control. On pressing E-stop/opening Gates the vertical axis will stop the motion, apply the brake and hold with no problems. (2198-D032-ERS3 Drive, 2198-P031 Bus Power, MPL-B430P-MJ72AA X Axis, MPL-B330P-MJ74AA Z axis) The issue that I ran into was an accidental download of the program without activating the e-stop and the vertical axis dropped unexpectedly when entering program mode on the processor. I am aware that this instance was my fault as the programmer, however I am also concerned that this might occur again in the future if the controller ever enters fault mode or someone else completes a download. I have done some investigation with the "ProgrammedStopMode" parameter on this single motion axis and attempted all 5 options and the vertical axis still has a free fall drop for a second before the brake grabs hold - so evidently this is not working for me. (Page 24 of Vertical Load/Holding Brake manual - https://literature.rockwellautomatio...t003_-en-p.pdf) I am curious if there needs to be something done elsewhere as the X and Z axis are set up as coordinated axis? I also am unaware if I need to preform some action/parameter with the bus power supply for this? The current state of the machine as it sits now is preforming a MSF in manual mode after 5 seconds of inactivity or 30 seconds in auto mode. This axis is usually in demand every ~22 seconds. This will shut down the axis after preforming a brake test on the vertical load and seems to function OK, however it is still in the back of my mind the issues mentioned previously if we ever enter a controller fault while indexing. Thanks for your insight
  13. FPWin GR Problem

    Hi, I use Panasonic FP0R 32T PLC. Usually i have no problems to upload or download program to PLC. But, right now the Software, FPWin GR cannot perform the download and upload from PLC task. If i do, the software will be not responding and need to be closed.. Anyone know about this?
  14. Hello everyone, I have a problem with packing machine. There are some issues with one of the axis, when axis actual position is near to 1800000 some error appear and operator has to turn off machine on main contactor. This axis is working in Linear mode. I think that rotary mode would be better for this axis. And here is my question. Which instructions, and what options i should change/check when i change count mode in axis's options. Can any1 point me some manuals to read or give me some advice ? Thank you in advance.  
  15. PLC occasionally going out of Run mode?

    Has anyone had an issue with Siemens plc's occasionally going out of run mode? I was doing some research and found that it could be due to a bad analog input. Is there a way to tell which input or output is causing this fault? I know I can create a hardware diagnostics error organization block but that only correct from what I've read.     Edit: I've added a screen shot of the diagnostics report. The fault that may be the problem is: Temporary CPU error: Serious firmware exception  CPU changes to DEFECTIVE mode (system reaction)  This plc / system was installed 2 year ago and we've had this problem occasionally since. I'm guessing the wrong firmware was used during the install. Will try upgrading firmware this weekend.   
  16. BECKHOFF CX-9020

    Hello PLC experts, I am master student currently writing thesis. For this, I have a initial task of making some changes to PLC program (Just started getting to know about PLCs- complete beginner). I have a BECKHOFF cx 9020 PLC connected to my notebook using ethernet. I am using TWINCAT 3.1 (VS) as IDE. Firstly, I cannot find my PLC IP address connected to my notebook . I added the route in the Twincat and it shows the PLC is connected. When, I am trying to run a program (activate boot project), I am unable to login to the PLC. It gives an error "login failed for application port 851". What I undertood from BECKHOFF scripts,  there is something wrong with the ADS ams net ID which I am trying to figure it out. I appreciate all the help. Thank you.
  17. PLC download problem

    Hi, when I download on PLC (R04), sometimes for example. TON timer's output .Q is automatically set to true even though input is false (also on .ET time is 4h ...??). Also, sometimes some bool variables are also set to true even though they are not set by any kind of logic. However, when I physical reset the PLC (power cycle), mentioned problems don't exist. Does it mean that software reset isn't working entirely correct and I need to reset physical PLC (power cycle) every time after I download on PLC? Regards Luka
  18.  Hi all. I have a question about how to set up the motor in rotary mode. My application will be a basic rotary table driven by a servo motor without gearbox between. So, in my servo drive axis settings, I select the motor as a rotary mode. then I defined the maximum position setting value for 360 degrees, and minimum to 0. So far so good. But the problem comes when I want to make an absolute move using the mc_moveAbsolute to move 360 degrees. Whit this settings the error "target position settings out of range " will come up. So, what is the solution to rotate 360 degrees without generating this error? if I set up the maximum value to 361 degrees and then if I rotate 360 the error will not occur and the motor will rotate 360 degrees as I aspected, but it's this correct ? or there is another way to do it? Thanks  
  19. C-mode hostlink library for NJ/NX1P or CP1L

    Anyone knows if there is a C-mode hostlink library for NJ/NX ? Also, a C-mode hostlink library for CP1L could be helpful, to translate such a library to work with NX1P is probaly less work whan writing a new library.  Maybe Omron France has developed such a library? - they seem very active..   Background: Looking into writing a programmatic c-mode hostlink master for NX1P12, this is for connecting the handheld NSH5 HMI to the NX1P12 via RS232C using a CIF01. I have the hardware set up, and an machine built, expected some compatibility efforts by Omron.... but the NSH5 seems to talk C-mode hostlink, and the CIF01 only seems to support the FINS version hostlink.   On the NJ you can of course add an SCU module, thus not need a library.  But working with NX1 ( due to limited space available ), you are dependet on available CIF-modules which do not support C-mode hostlink.  
  20. What is the best way to get to the configure screen when the mer file is set to auto run on the hmi. I need to get this file out before this screen finally quits on me. 
  21. Here is a link to a thread on a recent post showing how to communicate serially to an Omron PLC using VB.Net. This uses the Omron Host Link serial protocols. (C-Mode Commands) It will read 10 DM registers and display them on the form.   http://accautomation.ca/implementing-the-omron-host-link-protocol-vb-net/ Here is the source program that can be downloaded. Other links: VB6 Program: http://accautomation.ca/how-to-implement-the-omron-plc-host-link-protocol/ VBA Program: http://accautomation.ca/how-to-implement-the-omron-host-link-protocol-part-2-vba/ Regards, Garry www.accautomation.ca
  22. Hi, I have some trouble with a CJ2M-CPU33. My client did a backup to memory card earlier today, and after this we did some changes through remote link. Now the client wanted to restore the previous backup to the PLC and has done so, but the system would not function correctly. After going online on the PLC it seems like the PLC is stuck in "Stop/Programming Mode". When trying to change to "Monitor" or "Run" mode a dialog comes up containing the following message: "Failed to change the operating mode. The operating mode may be still changing in the PLC."  - All the dip switches are set to off after restoring backup - The PLC has been rebooted  - I have downloaded the application again through CX-programmer  - Verified that the PLC is set to start up in "Monitor mode" But nothing helps. The same message comes up when trying to change the operating mode.  Hoping anyone can help to resolve this issue as it is very critical for us and the client. In advance, thanks for any tips or help received. Best regards Stian
  23. Hello i'm new in all things about plc, i do a project for school and i use a festo fc 34 plc. The plc is programmed via serial port RS232 my pc not support a serial interface and i use a RS232 to usb adapter. when a try to download the program to plc give me a error: "ERROR: Cannot access controller".  What i do wrong.  Thank you in advance and sorry for my English. Have a nice day.
  24. How to download CPM2C-32CDTC-D

    Dear All, i'm download CPM2C to cx programmer, but but download is always failed. Cable condition is good. i was attached my screenshoot about setting my port settings