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  1. There have been many good discussions on the applicability of cloud-based solutions for manufacturing and process control systems. On one side, some people have concerns regarding security and control of the information, on the other side, there are identified benefits enabled by cloud systems. From VMS minicomputers to DOS and Windows, from ArcNet to Ethernet, it is inevitable the industrial automation systems shall adopt the technologies that are getting predominant in IT general use; the current environment that I am calling the “Cloud-iPad era” is no different; therefore the practical discussion is not if those new technologies will be applied in the industrial environment, but how. This paper is not intended to join the conceptual discussion about the cloud, but just to present a few simple practical examples, where cloud technologies are already enhancing industrial automation solutions and enabling new business opportunities. CloudPracticalApplications.pdf
  2. B&R Power Panel 100 calibration

    Good day! Please tell me the options for calibrating the touchscreen of the B & R Power Panel 100 4PP120.1043-31 Rev.K0 without BIOS. After the damage, the touch screen managed to calibrate. After replacing the touchscreen with a new serviceable one, it is impossible to "push" the buttons - you need to start above the button, off-screen. There is no project source. A faulty touchscreen also fails to do a calibration. Can I reset the default calibration settings? Where is the calibration table stored? Is there a way to immediately call calibration after power on? I would be very grateful for any ideas!
  3. Flexible Sequence Control

    Hi everyone, I need an idea to make my program flexible. For example i have 3 functions; FC A, FC B and FC C. Before this the sequence of my program is A then B and lastly C. Now i want it to be flexible which I can choose the sequence first before starting the process. Please help me.  
  4. Cloud computing is a core component of the industrial Internet, and enabling devices to implement cloud management is an inevitable trend in the development of modern industry.   Haiwell Cloud BOX is a powerful and low-cost "Haiwell Cloud HMI without screen" created by Haiwell company after a lot of market research and engineering tests, which combines Haiwell engineers' excellent experience in Internet innovation technology and responds to the market demand of industry 4.0.     What is the cloud box? What powerful features does it have? ●  Built-in Haiwell cloud engine, integrated Haiwell cloud service, support cloud/mobile access control ●  Integrated HMI function, which can directly monitor the display screen through the mobile phone/PC instead of the HMI screen. The control is flexible and convenient. ●  Support A/B Key security mechanism, multi-unit network, database, multi-screen interaction, cloud camera remote monitoring,etc. ●  Support Haiwell Could SCADA cloud configuration software ●  Two Ethernet interfaces support star, tree, and bus Ethernet networking ●  Support MQTT protocol, support access to database server, easily realize data collection and reporting, connect to ERP/MES and other systems.         Haiwell Cloud BOX is a small, versatile and cost-effective " Cloud HMI without screen". Next, we will introduce how Haiwell Cloud BOX realize the Industry 4.0 Smart Factory solution. The above picture shows the device distributed in Beijing, Shanghai, Xiamen, New York and other places around the world. The remote monitoring of mobile APP and cloud website can be easily realized through Haiwell cloud platform, and remote PLC, HMI, CBOX and IPC projects can be upload and download remotely. The device supports the cloud alarm function, which can receive the alarm push information at the first time of the mobile APP or website if the field device has an alarm message,support cloud map, device location distribution can be viewed directly.   Smart Factory focuses on data integration in different places and realize unified monitoring and management. All cloud devices of Haiwell support MQTT protocol, and transmits it to the MQTT server via the Internet. The remote center database stores the sent data for ERP and MES system calls.   Smart factories value centralized monitoring and display. Haiwell cloud camera can easily realize remote monitoring of video; large screen controller TVBox can realize single screen and multi-screen in one display, and then display the screen and video monitoring of various places on the big screen through the Haiwell cloud platform to realize large screen electronic board function.   Smart factory focus on the secondary development of data variables in different places . Haiwell cloud configuration software can flexibly call variable data of devices in different places through the cloud platform to conduct secondary development configuration, making network monitoring more convenient for engineers.   The above is the introduction of Haiwell Smart Factory solutions, please look forward to more solutions of Haiwell industry 4.0 and intelligent manufacturing !   For more details, please refer to our company webstie:  http://en.haiwell.com/news/722-en.html My Wechat/ Whatsapp:  0086 15880530763  
  5. Hello - Not sure if this is the right place, I apologize if not. Just let me know if I need to move it and can delete and do so. But I am currently working on a project where I am collecting seeds (flower seeds, etc.) and when a certain weight limit is met I'll be turning off a vibratory bowl and opening a chute, etc. Looking for some ideas on the scale and how to do that process in particular. The smallest collection weight will be around 100mg, largest around 8g.  Mainly looking for ideas on the scale.  Thanks for any help/tips, much appreciate.
  6. Hello Everyone, We made a video about the simple explanation of the settings of the abb acq580 driver in the stage of water level control in multi-motor dirty and clean water cycle systems using the automatic commissioning feature of the ABB ACQ580 driver. Your comments and feedbacks are very important for us.  Video: Youtube            https://www.youtube.com/watch?v=JANGnykYYyw (For those who can't see the link) The video in our language(Turkish) but we put english subtitles. If you got any question, feel free to ask.  Thank you.
  7. Small and newly started Controls Company available to provide service in the following areas: Controls Design Panel Building PLC and HMI programming Commissioning Services 15+ years in controls and automation ranging from automotive to material handling.   Experienced with Rockwell and OMRON Can ship panels to anywhere in the world from Canada Will design and or build your panels to your specs and according to CEC and NEC regulations. Can commission your machines on site. www.ashtoncontrols.ca    
  8. hallo everyone ...i use mitsubishi Q00UJCPU and QD77MS2.. i try to make a speed control program and the speed wants to be changed during servo operating, i use dedicated instructions ZP. PSTRT1 (axis 1) and have tryed but it was only successful to change speed with "change speed control" function once ... is it like it? cannot change "change speed control" many times when servo operations?
  9. Good Evening, wanted to introduce myself. I've been in the Electrical, Instrumentation and Controls field for 25 years. I'm looking for opportunities to build control panels, any info will help.
  10. Hello - I've recently started my adventure into PLC programming and I've found this site to be very helpful. I took on a project that requires control of a cylinder - the short and skinny is that the cylinder will have to provide position feedback and stroke to various set lengths determined by position of a selector switch. So - If position 1 is selected, the cylinder will stroke 20"inches. If Position 2 is selected, cylinder will stroke to 25"inches - so on and so on.   My questions is how to best go about this process. I may be having a brain-block and not viewing this clearly, but something is not clicking for me and wanted some advice. Planned on using Allen-Bradley's Micro850 PLC (had one on the shelf, and CCW software is free so why not). Thanks
  11.  Hi all. I have a question about how to set up the motor in rotary mode. My application will be a basic rotary table driven by a servo motor without gearbox between. So, in my servo drive axis settings, I select the motor as a rotary mode. then I defined the maximum position setting value for 360 degrees, and minimum to 0. So far so good. But the problem comes when I want to make an absolute move using the mc_moveAbsolute to move 360 degrees. Whit this settings the error "target position settings out of range " will come up. So, what is the solution to rotate 360 degrees without generating this error? if I set up the maximum value to 361 degrees and then if I rotate 360 the error will not occur and the motor will rotate 360 degrees as I aspected, but it's this correct ? or there is another way to do it? Thanks  
  12. Hello Everyone I have a problem to connect FX5U with Inverter Mitsubishi D700. ( no  respond from inverter) . I did read and following the manual. Could any one can help me?
  13. I am using NB Designer for last one year without problems. But from last week i am getting new error Background PLC control recorder 0 error! while compiling and not able to update the HMI. Please help.
  14. Hello, I am quite a newbie in PLC programming. I am trying to add a PID control function into a ladder program of FX3U PLC that was made by the person before me who used GX developer. I have read the manual, but still not sure if I understand it correctly or not. Please help me with questions below: 1. For parameters [S3]+1, how do I set the bit value? My understanding is that I need to align the bits I want, and then convert to Decimal number to set it, is this correct? i.e. If I need bit to be 0100001, do I set the parameter to 33? 2. How do I know if I am doing backward or forward operation? I think what I am doing is feedback control loop, does this mean it is a backward operation? 3. If I set auto tuning bit (parameter [S3]+1 bit#4) to 1, will this make the the program to run auto tune everytime I start the PID? 4. For parameter [S3]+22, [S3]+23 and [S3]+24, the manual said it will be occupied. Does this mean it will be preset by the program which I shouldn't mess with them? But how do I set the output upper and lower limit in [S3]+22 and [S3]+23? Also, I couldn't find any example of PID parameter setting in the manual. Not sure if I missed any important section in the manual. So please point out to me if there is any example. I also attached the manual on the PID page just for a quick reference. Thank you in advance for the help. FX3U Programming PID.pdf
  15. Deif AGI400

    Hello, Is there anyone here that use or have used the AGI400 series of HMI from Deif ? Would like some input before I buy one for testing. Price seems quite ok, and the design isn't the ugliest one either. Pros and cons please !!
  16. Good morning all, does anyone have any experience communicating to an OMNI Flow Computer through a MNET card, Im getting data back but it is not what i expected.  Should I be using Enron/Daniels? Byte Swapping? Thanks
  17. Hi,  I'm new to TwinCAT 2 and i'm upgrading a long time design (hence the TwinCAT 2 reference), to read a more sensitive torque signal.  I'm using a Beckhoff CX1030 as my PLC Controller.  I needed to add 'homing' to my motor sequence and confirmed with Maxon, im using the function blocks correctly and in the correct sequence to establish my 'absolute zero'/'home' position.  The motor has an output to write to:  ControlWord, which tells the motor that the position it is sitting in is '0.'  My program compiles, it runs, it writes each function block, but it's not seeming to get back to the test run opMode, even though i tell it to and the function block performs the 'Write' function.  it's stuck at zero and not reading an analog input signal from my torque sensor.  so im getting an artificial torque reading through every test.   i think this is related to my tare motion.  I start the program, home the motor, get into profile velocity mode, tare my sensor, enter profile position mode, go back to position 0, then back to profile velocity mode, run a test, sample data, go back to 'home' or '0.'  I wonder 1st, is my variable not linked properly through the system manager?  2nd, i set a boolean variable to set the 4th bit to 1 in my control word write (setting the 4th bit high will set my current position to absolute zero), but did i not connect the program to the main sequence properly?  looking to read a valid signal again and see that my motor moves back to 'home' each time.  Do i not need to home the motor after the tare, since the tare nulls out the torque value after the tare? after this i need to program my sample period, instead of it being fixed, as it is currently written and then use my home position as my trigger to start sampling.... Beckhoff applications department is overloaded, currently and can't help and this is all beyond the knowledge of the general support line.  I've gotten fairly far, on my own, but of course, the project is under a time crunch.   Does anyone know twincat well enough to help guide me?
  18. Hi Guys! I have a problem with Motion axis move (MAM) command. There is an Allen bradley servo motor what is working well. But I need to add a new program section, wich is in  a specified moment, the axis should move a certain distance. I think I need to use the mam command, just I dont know how can I configure the motion control part. I need to make a new tag ? or what ? I need to use a user define ? PLS help me.   
  19. I'm looking for a cheap solution to have a little HMI display connected to a Control Logix PLC through Ethernet.  The HMI is for a remote offloading station and there is little to display or control as the hardwired controls are already in place. The display would be mostly to indicate if the offload pumps were inhibited or not and which alarms that affected the pumps were active.  My problem is that Rockwell discontinued their mini displays or will during this year (this is for an external application) and the HMI's available that are tiny seem to be "locked" into Compactlogix or the Micro800 series.  Any advice on brands that would do such a device?
  20. We have an auto-clave unit purchased at auction roughly 4 years ago.   CompactLogix L32e and PanelView Plus 1000.  All has been working for us until last week.  Suddenly, the program seems to freeze up after around 30 seconds.  I can still touch the panelview and the touches are registered, (the mouse icon moves) but the program does not respond and I can tell the program is frozen because the clock which displays seconds stops counting. When i boot into safe mode (clicking white box on boot) the system does not seem to freeze at all.  I am able to navigate those menus w/o issue.  We don't have any of the software to connect to the PLC.  I understand this is a somewhat broad issue, but does anyone have any idease where i can start in troubleshooting this? or is their any further info i can provide which would be helpful?
  21. Jawest is OEM/ODM for Industrial panel PC, industrial monitor. Our Rugged panel PC is specially designed for industrial needs. First-class design, rational construction and metal material panel, ensure solid and shock resistance. It’s widely used in military, electric power, industrial auto equipment, manufacturing and weather station etc.  More info visit http://www.szjawest.cn/index.php/products.html   Low Power Mini Embedded Box PC   •  Enclosed dust-proof,anti-corrosion,anti-vibration,Electromagnetic compatibility and high anti-interference ability. •  high reliability, continuous production,decreasing failure rate. •  The motherboard adopts unique design,(watchdog),remote wakening,automatic reset. •  Aluminum alloy materials, drawing process,heat dissipation. •  Fanless ,noiseless,Silent use is more reassuring. •  Working temperature:-20~65°,working by 365*24H with all-weather. •  Fast Network Connecting: Wireless & Wired Gigabit Lan. •  Support Industry Standard Software, compatible with Win7\8\10 and Linux. •  Expandeddisplay for Multi-task ; Electricity Boot. •  Graphics Processing Ability: Clearer Quality Image and full color. •  Strong sutable with surrounding(temperature/humidity)cold,hot,humid,outdoor,voltage instability.
  22. I got into a project were they have 20 panelviews plus 1500 around the building, and they want to be able to serrate the displays accessible by the users based on the physical location of the panelview, for example Room1 should not see room2 but can see room3, at this moment we have a complete application with all the screens that have been downloaded to all panelviews, in order to avoid maintain 20 different ME applications I would like to ask if any of you had this problem before or any ideas on how to go forward with it.   Thanks
  23. Hello, I am new to the forum. Being doing a lot of googling to see if theirs any cross-compatibility between an M241 PLC and a Simatic panel PC and stumbled across this forum which hopefully could help me out. I'm starting an automation project to automate my home brewery. The M241 from Schneider electric seems to tick the boxes for what I require.  At my work theirs a redundant Simatic Panel PC 670 just waiting to be recycled. My question is, can I use the panel pc purely as an HMI for the M241?  
  24. CAM Control Data

    Hi everyone, I'm trying to use the cam control data by using an MR-J4-A-RJ and MR Configurator 2. When I switch the input "CAMC" to ON, I see that the output "CAMS" is switched to ON which means that the cam mode is activated. When I switch CI0 to ON to choose the Cam Data No.1 and switch ST1 to ON...nothing is happening like if there is no Cam Data. Please, have you any issue or idea ?? Thank you in advance Omar
  25. Hello everyone! Im hoping someone could shed some light on a issue im having. Im having issues with a 1794 ow8 output module. This module is used to control 8 hydraulic cylinders that push biomass into a burner. The overall problem is that roughly once every couple months a output will short in the on state and force a coil on, activating the vavle full time and burning out the coil. Each seperate output is fused on the module with a 2a fuse and each modules incoming power is also fused at 2a. The output that is shorted did not blow its fuse. The 'ON' light is not activated but 120v still runs through it. Since each valve has 2 coils and one is forced 'on' the main fuse will blow once the second half of the valve is activated because the valve is fighting itself. It is not just this one module, this happens on other modules that serve the same funtion as well. This is a contractor installed system but they have been no help so im left trying to figure it out. Could my seperate inputs be fused too high at 2a for this type of card. These are parker valves 120v 60hz with a max 1500psi pushing wet hog/chips. Any suggestions would be really appreciated!