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  1. Hey guys, I did a quick search here and didn't come up with anything, so hoping I'm not asking something that has already been answered. I'm looking at automating an existing plant which currently has zero controls, so starting from scratch. The process isn't complicated but the equipment is a bit spread out over a two story facility. We're thinking about using a CompactLogix 1769-L32, physically located as central as possible, with ten four-slot 1734 Point I/O blocks. My concern is that many Allen Bradley controllers limit the number of I/O modules you can add to the project. Like some 1756 controllers are limited to 30 local and remote I/O modules, CompactLogix controllers may be limited to 16 local and who knows how many remotes, etc. I can't find anything that spells it out explicitly in the Design Considerations Manual. The CompactLogix 5370 User Manual only says it supports, "a limited number of Point I/O modules that can be used as local modules". Nothing about networked modules. The CompactLogix Selection Guide clearly defines the number of network nodes, but nothing about the number of modules. Does anyone have any direct experience with this much Point I/O in a CompactLogix environment? I'm thinking that we're in an age of counting nodes, rather than modules but don't want to order the hardware without being 100% sure.
  2. Hi there! I've created an Android app to read/write data to Allen Bradley PLCs via serial DF1 communication (a Bluetooth serial RS-232 adapter is required). You can use it to read and write Binary (B), Integer (N), Float (F) and Long (L) data files to a MicroLogix or SLC500 PLC. The app is now an open testing release in Google Play and I really appreciate any feedback. Youtube: Google Play: Some of the features (such as Write data to the PLC) require to upgrade to the Pro version. If you wish to upgrade, just send me an email and I will send you a promo code so you can test the full app for free. Thanks a lot for your help Facso
  3. Hello All, I am new to Studio 5000. I am trying to have my limit sensors energize my stop output, and also have a manual bit that I can toggle that will energize the stop output as well. Currently, toggling my manual bit works for energizing the stop output, but my limit sensors turning on does not energize my stop output. Not getting what I want with or without the ONS. What is going on??? Thanks, Daniel
  4. ACD file to PDF

    Hello, I have an .ACD file but do not have any software to read the controller tags. Can anyone please help me convert the file into a pdf? I can see from Notepad that is was made using RSLogix 5000 V21.   Thanks! G Pump_17_11_09.ACD

    Hi  I want to down grade my renu hmi FP5070T from 2.33 to 2.30. I have accidently firm ware updated to 2.33 .Now HMI is blinking and showing USB connected and disconnected.
  6. Hello All,    I have had no luck sorting through Pilz datasheets on this CPU to find cable / software to connect/upload the program. Any insight?   We are upgrading this to the CPU 4000 series - it will use DeviceNet. Will this node number / memory allocation be setup within the 'PSS 4000 Firmware' software? Where do I find a guide for this?   Thank you.
  7. CompactLogix to 1769 I/O Cable?

    Looking for some help that i cant seem to find online - I have a  CompactLogix 5370 L1 Controller part number 1769-L16ER-BB1B and would like to connect a 1769-IF4 and a 1769-OF2 Analog expansion modules. Rockwell sales tell me they are compatible The Compactlogix looks to be a "slide in" and the expansion modules are Plug Type. Is there a cable or base rack I can use? Thanks in advance.
  8. Create TCP/UDP Socket

    I'm trying to send an int over TCP using a MSG Socket,  Compactlogix ==> Arduino Ethernet Shield I have set up TCP communication between two Arduino Uno's using Ethernet shield. I've set up the one as a server, the other as a client. server IP: port 23. If the client is connected it reads incoming data as a byte or an array of bytes. The data between the two has been verified to work. I'm now trying to transition the communications between a compact logix-L32E. I'm looking to send a byte (or int being as there's no byte data type) from the Compactlogix to the Arduino using TCP. To my understanding I need to use a socket create, open, read/write, close. The manual to do this is vague as a step by step procedure. Does anyone have an example code for socket programming? I can open rs500, rs5000, and studio 5000 programs. If I can open a file to use as a reference I can translate it on my own. Any help/advice would be greatly appreciated. 
  9. Hi,   I am planning to upgrade a premium PLC to M580, I have the program uploaded from existing premium PLC. I tried to convert the program by using UMAC but lof of errors happening, can any one help on this? Regards Sandeep
  10. Hello everyone! This is the first time I use Micro850 controller (2080-LC50-48QWB) and after I made a really simple programme (just for testing) I wanted to download it to my controller (which I was able to see and connect to via Ethernet and USB normally) and I got a message saying that firmware version didn't match (programme - v9, and PLC - v4). So I found some datasheet where was explained how to upgrade device firmware with ControlFLASH. I started the mentioned software, choose the right controller, and I choose the version 9 and the process started, but near the end I got the ERROR message, and the update wasn't finished successfully. So my controller went to fault (FAULT red light flashes) and now I can not see it in RSLinx nor via Ethernet nor USB. Does anyone have any idea what could I do to try to establish connection with my controller? I have tried to change from prog mode to run, and back to prog, but the fault remains. I really hope that I didn't make some serious mistake, because we need this PLC very soon for work. Thanks  in advance!
  11. How do you test PLC logic?

    We have been working with PLCs for long time. We used to develop PLC logic, partly test it on an emulator and test the rest on the partly energised equipment. From time to time working with computer software development (C# and JavaScript) I was always looking for something similar to unit testing in the PLC world. As I couldn't find anything at that time I've started developing own automated testing tool. Now we use this tool, which basically simulates PLC inputs in defined actions and checks expected behaviour of internal tags or/and PLC outputs. If it behaved the way we expected, it's PASS, otherwise it's FAIL. We break complex logic into small parts and create unit tests for it. By creating more of these unit tests we can test PLC logic of any complexity. The software called PLC Logic Prover and it's free at Recently, I've been told that there is no point to develop anything new if there are already great tools on the market. Honestly, I didn't do proper research earlier, so I'm here asking the experts. What do you use to test PLC logic? What automated testing tools do you use? Is it using IO simulation or it can test logic by other means? Your replies are appreciated. Thanks, Alex
  12. Kinetix 3 firmware

    Hi, Can anyone advise on how to upgrade the firmware on Kinetix 3 drives (2071-AP8 Series A)? There is a firmware update option in Ultraware, but when I try that it says something like f/w version does not support upgrade. Is it actually possible to upgrade them at all? You can download new versions from the AB website, which suggests it must be possible. They currently have v2.00, and latest version is v2.23. I know these are old drives, but they still work so might as well get some use out of them. Thanks, James.
  13. R04CPU old firmware

    Hi all :) I'm looking for old iQ-R firmware (r04cpu), does anyone know where i can get hold of those? (Ver40 and before)    Thanks! YR  
  14. Signal Tower Error Code(s)

    Hi, got a mental block lol.  Got a machine we are modifying, currently got most of the code in place. Working on a fault routine now. This machine doesn't have an HMI or wide array of PL. Nothing major just a simple vision system check. Currently have 6 faults that will stop the cycle running. I'm wanting to have the beacon light (Red light) blink for the cause of the fault. For example: Scenario 1- Fault stop for bottle check NG:  (two) .5 sec blinks -  2 sec red light off -  (two) .5 sec blinks ..... repeat  Scenario 2- Fault stop for bottle check NG and reject sensor blocked:  (two) .5 sec blinks -2 sec red light off - (three) .5 sec blinks - 2 sec red light off....... repeat I have the code a few different ways but it looks "dirty". Any suggestions? Thanks in advance  
  15. Hello everybody I have strange effects when connection MODBUS TCP IO-Boxses from my FX5U-80xx. So I thought about looking for network issues fixed in the firmware. So, the website below has firmware 1.201 and I have 1.110 currently. Does anybody know where to look for the revision history of these Firmware fixes? The Japanese have some more info here: Translate:  "New functions added in firmware version 1.201 (2019/11) For details on the additional functions, refer to "Addition and modification of functions" in the related manual "MELSEC iQ-F FX5 User's Manual (Application)". The CPU unit serial number can be used from "17X ****" or later." I was not able to download these manuals (Japanese login screen). So I googled it and found it. But I was not able to find it in this document.  If someone knows more. Would be nice.  Thank you DWIM  
  16. Can I download an old program (written with RS Logix 500 version 5.2) into a newer SLC 5/04 Series C with a higher FRN than my copy of RS Logix supports? I don't want to use any newer functionality. Just wanting to get a spare 5/04 and load the application software on so it is ready to swap out in the event of a failure. I see some 5/04's on eBay that are new in box but have a FRN of 11 which wasn't out at the time my version of RSLogix was created.  
  17. Is there a way to monitor the Temperature of a Servo Motor on Allen Bradley Servo motors... MPL? PLC: CompactLogix 1769-L30ERM Drive: Kinetix 6500   Motors: MPL-B310P-MJ72AA, and  MPL-B560F-MJ72AA I would like to be able to monitor the temperature, and flash a warning screen on the HMI if the Motor gets too hot, or perhaps shut down the operation before the Motor overload trips. The drive and PLC are connected through Ethernet IP What I don’t know is if that Motor heatsink temperature information is available to the PLC.
  18. Dear All, TM241CE40R is installed with firmware If I buy new CPU with some other firmware, will it work or I will need to change the firmware?  
  19. This is a bizarre one... CompactLogix, 1769-IF8 with 1492-AIFM8-F-5 wiring system. My client has reported several instances where one of his flow rate displays is frozen at its maximum value.  Each time, I have gone to the site, found that the value in the analog input tag is at full scale, and measured more than 20mA at the input - as much as 28mA!  I measure it using a clamp-on meter and I measure it at the input module (1769-IF8) and the external, pre-wired terminal block (1492-AIFM8-F-5).  I cycle power to the PLC.  No change.  I cycle power on the transmitting device.  No change.  I disconnect and reconnect the input (signal wire at the module or the terminal block) and everything goes back to normal.  This has happened on multiple channels on multiple input modules and with two different types of transmitters. I didn't install this system, but it seems to have been done properly and it had been running fine for many years.  These problems just started happening out of the blue. Has anyone out there had any similar experience?  This is a new one for me after more than 25 years in the business.
  20. converting rs232 data

    Hello, I am trying to receive data from a scale via rs232. my setup; compact logix l18er with a 1734-rs232ascii point IO module to receive the data. I am receiving data from the scale, but I have very little understanding of ascii, so I do not know how to convert the data I am receiving to something use-able. any help on how to convert the data to something I can use or where to even start would be much appreciated. using a scientech ZSA 210 scale
  21. Hello guys, I am running an application for packaging measurement using a sick DFS60B incremental encoder (programmable from 1 to 10000 PPR). In more detail, it passes packaging on a conveyor belt and we have created an inspection station and an expulsion station (defective packaging), so we use the encoder to check at specific points of the packaging for defects (we use special sensors to check defects). ) (there are four in total). However, the problem we are having is the following: When reading the encoder in the PLC, the same means that performs "jumps" and does not enter the windows (GRT and LES) created on the ladder, ie, as if it were not continuous. . I understand that because the VHSC24 card works at 1 MHz in counter mode, this type of problem should not occur according to our application is not even 100 KHz. For example, our case: Using 1000 PPR and the motor speed (coupling output) is 3600 RPM (in practice it is around 1750 RPM) the frequency is calculated as follows: F = (PPR X RPM) / 60. : F = (1000x3600) / 60 = 60 KHz, ie 60 KHz is much less than 1 MHz, I think this kind of problem does not occur. Application Info: . Studio 5000 V31 . PLC Model: Rockwell 1769 - L19ER-BB1B CompactLogix 5370 . Encoder Card: 1734-VHSC24 / C . Incremental Encoder: Sick, DFS60 up to 10,000 PPR and HTL Electrical Interface. Using a 200 mm circumference / perimeter wheel. . Motor Nameplate Data: 1670 RPM, 0.37 kW / 0.5 HP, 60 Hz . Inverter: Weg CFW500, Output Frequency 62 Hz. Card Settings we use RPI: 2 ms Type: Counter, but we already use it as Encoder X1 Store Count Mode: Disabled Filter: No Filter, but we use 50 KHz and 5 Khz filters in our tests. Counter Attenuator: 1 Wiring Diagram VHSC24 We turn on encoder A at input 0 and encoder Aret at input 1 In logic (Structured Text) Using the PMUL instruction to convert encoder (Pulse) data to mm scale. (Ladder) The window comparisons part (GRT and Les) and other part of the process. We emphasize that we performed the tests also only with the reading and comparison part of the data, excluding the other parts, precisely to verify the issue of Scan, but the problem persisted. If anyone here in the forum has some information that can help us, I would appreciate it.
  22. hi, We want to integrate Allen Bradley L16-ER with Zebra Printer GT800 and Zebra Scanner Li4278 with RS232 extension Card. We have hardware : 1.ABPLC L16-ER 2.1734-232ASC 3.Zebra Printer GT800 4.Zebra Scanner Li4278 5.Communication Cables  We are not able to receive and transmit data from and to Printer and Scanner
  23. Hi all,  I am trying to update the firmware of a NS12-TS01B-V2. I have downloaded the RecoverUpdate_8_95.exe (and someothers) from the myomron website. I have followed the instrucctions PDF, but when I switch on the HMI with the Compact Flash inserted, nothing happens: the screen is dark and the led is lit orange (not blinking).  The compact flash is 1GB (not omron) and formated using a CJ2. I have been using this card in OMRON PLCs and HMIs for years without problems.  I read in other topic than I guy had similar problems and he solved it using other computer and other unzipper program. I have tried it, but it did not work.  After that, I tried to update it using the DIP switches, but I got more problems, because I got a Warning first, and later an Error, because I forced the installation of the Firmware of the NS8 (BANK1) instead of the NS12. However, the other BANK folder contains the FW for the NS5... Anyway, I could fix this error because previously I did a backup of the already installed system (V7.0). I would like to ask you to send me a BackUp of another NS12, using the "Manual Transfer", that should works. I need the 8.20 version or higher.  Thanks a lot.  My email is
  24. This may be more of a Zebra question than a PLC question but I will post it here. I am using Zebra's Network Connect to enable communication between a CompactLogix L13ER and a ZT410. My issue is that the QR Code omits the 5 elements of the array in Field 1 of the CompactLogix. I expect the first two elements in the array to be ignored per the manual but the first 5 has me puzzled. All the characters in the text shows up fine. I have attached what I am seeing. If you have a QR Code reader, you can scan the QR Code.
  25. Remote Access to CompactLogix PLC

    Can the PlC be accessed remotely. If I hook the CompactLogix L32E up to the internet WAN, would it be possible for an engineer to access and make changes to the program remotely?? Or does it have to be done onsite through the LAN.