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  1. So im looking for recommendations on a safety PLC application, and I'd like some advice. So the addiction is zero motion detection, were using a 5069-L306ERMS2, 5069-IB8S, 5069-OBV8S. What id like to know if its feasible and safe. Can a zero speed detection code be written and safe in a PLC? I mean you can buy a zero speed detection safety relay, and two generic sensors , one PNP, and one NPN, and its just watching the pulses to happen in a predetermined manor and that both transition in the correct manor and that they both stop. So why or why not do this in a PLC? Any advice on how to do it, and considerations or advice?  What are peoples thoughts and or advice?
  2. Remote Omron and Yaskawa control

    Information : On the websites - https://abrysshost.web.app (and https://abrysshost .firebaseapp.com ) detailed information about the construction of remote diagnostics and control (Iot) systems for control systems of objects based on OMRON and Yaskawa controllers. The information is presented in Russian and English.
  3. Hello Everyone, I am writing one logic and need some help regarding that logic.   CURRENT LOGIC -  -There are two timers TON_1 and TON_2. -TON_1 timer will start as soon as PLC turns on. -After the done bit of TON_1 timer, the TON_2 timer goes on. -After the done bit of TON_2 timer, again the TON_1 timer will start. -This logic cycle will run continuously, both timers will run turn by turn. Code (Codesys/Schneider Eco Structure Machine Expert)- PROGRAM POU_1 VAR      TON_1: TON;     TON_2: TON; END_VAR TON_1(IN:=(NOT(TON_2.Q)) , PT:= T#100S); TON_2(IN:=(TON_1.Q) AND (NOT(TON_2.Q)) , PT:= T#20S);   Actual Requirement -  -There is a BOOL tag. -If the BOOL tag gets high during the TON_1 running, the logic should move to the TON_2 immediately. -If the BOOL tag does not get high during the TON_1 running, the logic should move to the TON_2 after completion of TON_1. -after the completion of TON_2, again restart TON_1. -Logic Runs continuously in a cyclic mode.   Give me your valuable idea to fulfill the logic requirement.
  4. Codesys

    Hello - I stumbled across some mention of Codesys and was curious if anyone here uses it. Pros/cons? prefer it over other programming software. Have it downloading currently (since you can download a free variation of the application) but it looks quite interesting. Also - what PLC hardware is programmed with it? Did not see that mentioned on their website when I was browsing through.
  5. All of the ethercat servos I have installed are Omron. I have used many many brands in the past - over analog, pulse train, but not ethercat. I have one of the Yaskawa servopacks that can control two servos independently. The drive is all wired (POT, NOT, safety), autotuned, it's in RUN OK state, I have installed the ESI file, set up the axis, mapped the PDOs.. it's all working, but they do not move. I made a test program just with MC_POWER and MC_MOVEJOG/MC_MOVERELATIVE/MC_MOVEABSOLUTE along with the resetting of MC and EC and the servos do turn on, but ignore any movement command. They do not flare up with an error, and they give me their actual position, so the network is working. If I send the movement command the command position starts to differ, so the plc is/should be sending the command. I feel like there's something missing in the PDO mapping screen, but I didn't need to do all of this with Omron so I have no idea. I thought at first the servos needed huge units of movement and speed but the actual position value confirms this is not the case since it doesn't ever change.
  6. I am working on project where I need to program delta PLC to receive ASCII code from scanner. I anyone know how to program it helpls me alot.
  7. Hi All,  Please any advice on where to find field service engineers/technicians in Belgium and France? I am looking for someone who has experience working with PLC, HMI and S7 300.   
  8. Hi All I need software for ALU201L, it is an old Schneider plc Thanks
  9. Hi, Please help me to setup Schneider hmi and printer. And report printing.
  10. Dear All, TSX AEY414 was installed on a machine  and was working fine. suddenly module becomes faulty and its ERR LED tuned ON we replace the new same module and the new module was showing the same error we replace the 3rd new module , this worked for 8-12 hours fine. now the situation is that RUN LED is on of the module, but values on HMI display remains 0.0 can anyone help me please? waiting for reply Thanks  
  11. Hey! Whats up guys ;) I'm a student and I have been saving up money for PLC for quite a while now, I was recommended to use Schneider M221 TM221CE24R PLC. after buying it I looked online for some HMI and due to high price tag I ended up buying cheaper Kinco GL070E HMi for learning :D I'm trying to connect them both together using Ethernet cable but I'm having difficulties making them connected. The lights shows up ( blinking green ) and ( solid yellow ), I have tried Modbus TCP Slave, Schneider Ethernet (TCP Slave), M series, M200 Ethernet ( TCP Slave ), but nothing seems to be working :D  The best I got in 3 weeks of trail and error and countless non-english videos on youtube :D is error message on the HMI -> [2] PLC NO RESPONSE 0-01-03   I'm trying to learn and seems like I have hit a wall. Can anyone help me to see if it is even possible to connect them or do I need to save up for new HMI :( Any help would be greatly appreciated, sincerely Engelis :) 
  12. Hi there! I'm trying to communicate HMIS5T HMI with a Modicon Micro TSX3722001 PLC. The communication is OK, but whenever I try to enter some data into a numeric display I get an error that says "Method or function in Communications System unsupported" and data won't change on PLC's Animation Table. Also, if I modify a variable's value in PL7 Pro, the value in the HMI numeric display won't change properly. It displays the last digit of the binary format of the number (let's say I write a "3" on PL7 Pro, then I get a "1" on the numeric display, despite all data types being UINT, and all ranges are OK. Then if I write any number which binary version ends in 0, I get that 0 on the numeric display, nothing else. Again, all data types and ranges are OK). Changing variables' source on Vijeo Designer to Internal doesn't seem to work. So I'm wondering what else must I do in order to send and receive data from/to HMI and PLC?    Thanks in advance and I hope you can help me! Update: Got this solved. For anyone wondering, Vijeo Designer 6.2 SP8 it's kinda buggy with Unitelway communication. There's a hotfix that solves this problem, provided free by Schneider.
  13. Hello everyone, I want to indentifying harware of a B&R Automation PC online to diagnose and set an encoder for the B&R ACOPOS servo drive but when I upload or identifying the hardware ,Automation Studio can not find the machine servo drives..If anyone has a similar experiense,I appreciate your help in this regard.photos of this mismatch are attached. Thanks in advance
  14. Dear Mr. PLC forum members, I am brand new to the world of PLC’s and I am looking for advice on PLC platform selection for a device prototype. The proposed PLC is for a “smart” hydroponic system. Please see system I/O and other parameters below. Parameter 1: Price - I am self-funding this so price of PLC and software is important. Happy to spend ~$2000 for PLC; I/O cards and related hardware. Total prototype cost is around $15,000 including PLC. Parameter 2: Availability & Support in Australia. Parameter 3:Newbie Friendly: I intend to code the PLC myself and have never coded a thing in my life before.  Parameter 4:Discrete Outputs: 11; Discrete Inputs: 0; Analog Outputs: 2-3; Analog Inputs: 9  Parameter 5: Capability to extend to IOT for remote access control and monitoring (via cellular or wifi router)   As you can see, this is a relatively simple automation project. All my research seems to point to Automation Direct’s BRX PLC but I just wanted to get some suggestions and feedback before purchasing. Anything else that might suit my needs? Any insight would be greatly appreciated. Bruce   
  15. A new development is proposed - Sasha_Local_MQTT_Client.exe for remote management OMRON controllers (CS1, CJ1, CJ2, CPL, NJ...) and Yaskawa controllers (MP2300, MP3000,...). This development is based on the use of LOCAL freeware MQTT Broker - Mosquitto.org installed on the user's computer or on the organization's service computer, depending on the purpose and goals set during use. The app is designed for technologies : - IoT; - Remote control; - Remote diagnostics. - Start-up and adjustment works on the site, when the Adjuster   must be located away from the object's control cabinets; - Issuing technological tasks to different objects (PLC) from the same technological center; - Generating relevant information about the object for   service personnel and company management. MQTT Broker is implemented on a separate computer, and client computers communicate with the broker-computer either via a local network or via WI-FI. Client-computers exchange information with OMRON PLC via interfaces: - USB; - Ethernet/IP; - Ethernet; - RS232/485; Client computers exchange information with the Yaskawa PLC via an interface: - Modbus/TCP; Client-computers can exchange with PLC both independently (without connecting to MQTT broker) and together with a Central MQTT broker. You can connect up to 256 (or more) clients to a single MQTT broker. Additionally, for each client, the mode of information exchange with the PLC is  implemented by means of Android smartphone connected to the Internet. The exchange can be  carried out by a smartphone from anywhere in the world where Internet connection is implemented. For a description of an Android program for exchanging information between a client and an Android smartphone, see www.mrplc.com-omron-download-utilite-Omron_Control. The software package is written in Delphi XE 10.3.3 (Embarcadero) using several components from other developers. Note. For OMRON controllers, the development of the exchange interface is based on the use of: - or functions and packages of the CXServer program (OMRON); - or using a special DLL - Ethernets.dll; The basic version of this program includes a Central broker, client computers,  and Android smartphones can read and write words and bits of the entire PLC memory. The extended version of the program allows for many additional modes, and information can be exchanged between controllers from different manufacturers connected to the client-computer via different interfaces. If you are interested in using or upgrading the specified program you can contact its author, Dr.-eng., Alexander Ryss by E-mail : ab.ryss@yandex.ru  
  16. Hi everyone, Now the crisis has put myself out of job in short period of time I'm thinking of going Self-employed in Industrial Automation. The salary I could make while being employed would be around £35-50k in UK (even though I had limited experience on Mits and Siemens) which is quite a good salary in UK in this sector, depending on the job as well. I'm more of a hand on guy and I like working on site while prototyping in the lab, and I believe if I was a self-employed Industrial Automation Engineer I would thrive better for a few reason: - Limited schedules means I push myself to 100% of my abilities to help me develop and grow - Hands on, commissioning and prototyping - Higher risk and higher reward as prices are for projects not hours - After few years a possible income of around £70-120k - Possibility of developing my own solutions/programs/scripts/devices for customers in automated facility - Using python for Data science/analytics which is currently my hobby - Automated online diagnostics and maintenance improvments   I've never had a chance to cover all of the above previously and I believe there would be a huge demand for a person who can provide and prove a benefit to the businesses of all of the above subjects. I'm a great problem solver, regardless if it's an electrical or software issue however when I'm hired I don't feel the satisfaction from finishing job and I would rather move on the next project rather than stay still for a long period of time.   Are you guys self-employed/contractors? How did you start?   Thanks, Tom  
  17. hi guys i am using my Schneider m221 plc  but facing this below problem. how can write modbus address  i am trying below register data address but not accept this register data  address example i write %MW0:=16#10001 %MW1:=16#10002 %MW2:=16#10003 %MW3:=16#10004 so guys how can write this register address can me  share one example so i understand. also share read var setting . ObjType: FristObj: Quantity: IndexData: Thanks
  18. Hello all, this is my first post. I am using an AB Micrologix 1400 (1766-L32BXB Ser C FW 21). I was trying to generate a pulse train using the PTO instruction. I have modified PTOX funct. file. The ladder is just a simple XIO followed by PTO, (The Quick Start ladder from 1766-RM001). When I looked at the output waveform on my oscilloscope, I noticed that it wasn't a square wave. I decided to run it at several different frequencies to see how the wave form would change. At 10Hz i got a square wave. As I increased the frequency the falling edge became sloped and almost horizontal. Is this how the output should behave? The data sheet indicates a max frequency of 100kHz, but at frequencies over 150 Hz. The wave form looks like the output of SMPS. 
  19. Hello Everyone. We have Schneider TM241 PLC Along with Citect SCADA System at 100MWp Solar Power Plant to monitor and control various equipments like Inverters, Switch-Yard, MFMs, Weather Monitoring Systems etc... Government Authority here asked every solar plant to control the generation as per the instructions by Load Dispatch Center, for that we need to implement logic to control Generation as per requirement. For that we are controlling generation from inverters by giving them generation setpoints calculated by PLC using PID function.   But we are facing one problem while using PID. (FB_PID of Toolbox Library)   Suppose we need to generate only 60MW out of 100MW. So we set PID setpoint to 60MW and according to that we get PID output and according to that PID output value we provide generation setpoint to every inverters.   This system works very fine until the clouds comes into the picture.   Now suppose Setpoint of PID is 60MW and PV is also near about 60MW, and suddenly large cloud comes over plant and block solar radiation.   In this case generation comes down to 10MWp(or any value below 60MW), So output of PID will Increase and keep increasing and settle at the Maximum value. but without solar radiation generation value stays very down then Setpoint.   Now suddenly Cloud moves and again solar radiation increase, but the PID output is maximum at that time so, Suddenly Generation goes from 10MW to near about maximum capacity (100MW) instead of 60MW, and then it will slowly comes down to 60MW.   We need to rectify this generation shoot up when cloud moves. Anyone have idea how can we solve this problem or anyone have programmed PID in this kind of situation.   Is there any function block available to do this correctly like function block of PID with two Reference or something like that...   We are using TM241 which is CoDeSys based PLC.
  20. Hi there, Im having issues controlling ATV 320 VSDs over Modbus RTU with a M221 plc, does anyone have any pointers for me to look at? I believe I Have set everything up correctly but when I run the program on the plc the atv's just stay in 'NST' state I have included screenshots if they are any use   My speed reference in this example is taken from the memory word %MW0 which I am inputting via a HMI   I have addressed all my ATVs accordingly in there setting with the correct Modbus parameters and selected Modbus under the FR1 configuration, am I missing anything?? Any help is appreciated as I am really struggling   Tom
  21. hello expert i want ask some help So i tried to communicate my Omron PLC (cj2m cpu31) with SCADA from Schneider (power logic) on my omron side the comunnication on PLC already take to communication to NB so i add communication module CJ1W-SCU41-v1 I want asking how to open the communication if i want the scada become a master and my plc become slave i got this from omron website is that program compete for my case? i need configuration for scu41 module also to communicate or if you have suggestion i really open i just need to open port RS232c from scu41 so scada can read the data from my plc  tahnkyou for your help MRTU_CPU_Slave.zip
  22. Hi guys, since this is a forum for people starting out with TIA Portal, I would like to share with you my course that I developed for the last 6 months.  This course uses a real-life sample application and translates it into a fully functional TIA Portal PLC application.  This course of 2,5 hours consists mainly of video explanations with practical programming assignments to put your newly gained knowledge straight to work.  As a controls engineer, I have over 10 years of hands-on experience with TIA Portal ranging from software development, commissioning and troubleshooting. At the end of this course, you´ll be able to: Structure and program a real-life user application in TIA Portal Download and Troubleshoot a TIA PLC application Program function blocks (FB) using ladder logic Build global data structures using user-defined-data-types (UDT) and data blocks (DB) With the coupon link below, you can enrol for only $12.99 (might vary depending on the country you live in).  The course is normally $99.99, so you get an amazing all-round programming package for almost no money.  So go and check it out  Take me to the Course Now!      
  23. New in Box Productivity 2000:  P2-04B - Base (2 available) P2-HSO - High Speed Output Module P2-550 - CPU P2-RS - Remote Slave CPU P2-08ADL-1 - Analog Input Module P2-08TD2 - DC Output Module (2 available) P2-01AC - AC CPU Power Supply (2 available) New In Box HMI EA9-T15CL-R - 15 inch touch screen HMI Accepting Reasonable Offers
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  25. Hello guys, I am very new at this. I am trying to make a Schneider PLC (TM251MESE) to send some serial commands (485)  to a integrated stepper motor from Automation Direct (STR-MTRD-17030RE, but I am lost. The driver has been program to receive the SCL commands. But not quite sure how to send those from the plc. Im using SoMachine V 4.2 Have any of you done anything similar? Any example will be greatly appreciated.  Thanks