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  1. Hey there, we want to upgrade some of our old TSX87 PLCs to new Schneider M580. My boss gave me an order to make a plan. My basic idea is to only use a M580 processor and some communication cards. For the I/O we want to use some Beckhoff bus couplers. So we got the possibility to convert our old Grafcet to new ones via software by Schneider. But if **** hits the fan we only have to change the processor and can use another system like Siemens or Beckhoff without changing the I/O devices. My problem now is, that i don't know what bus i should use. I can't find many informations about the supported busses that the M580 is using or i can't find informations if a specific bus is working with it. I would prefer the Ethercat bus by Beckhoff. Can somebody say if it is working with the M580 processors or do i need to use some special communication card for it? Maybe someone used it already in this combination.   Sorry for the bad english. Greetings from Germany
  2. I am working on project where we integrate Omron Microscan Barcode reader to Schneider M218 PLC to read Barcode text. In Microscan we enabled TCP/IP and Port number. From scanner Data coming properly. But coming to PLC I am using Read_var function to Read Data from scanner. I am not getting Scanned text in PLC. Is there any alternative function to read TCP/IP with Port Number Data to read using PLC?
  3. Hi gentlemen, I have I bottle capping machine and I'm reading the torque value from one of the Sureservo2 drives. As the bottles pass through the machine, I need to display the peak torque value and hold it until the next bottle passes through. This machine could run up to 100 bottles a minute. I would also like to display a 10 bottle peak torque average. Does anyone know of a good way to do this? Any help would be appreciated.  
  4. Hello I am looking for how to convert a plc program TSX 47  It looks like the program was with PL7-3  I would like to read this with my pl7 JUNIOR software is it possible ? I have the TSX 4070 CONSOLE
  5. Hello im using  EcoStruxure Machine Expert  1.2 and i missing IEC Objects  tab  on the Controller properties. thanks for answers!    
  6.  We have been tasked with saving money on equipment within our 4 plants here in the USA. I would like to investigate using low cost HMI's, I've had great success using C-more in the past. Has anyone had any of the several low cost HMI's attached to Emerson PAC (AKA GE Prophecy) PLC's? has there been any connectivity issues? I'd like to try one to replace the Emerson HMI's which are hard to source, and expensive. I believe any time setting up a low cost option would offset the cost of the Emerson, and open up our choices of HMI's and not be boxed in to one brand. We also use Profinet along with Ethernet connection, I believe the Emerson HMI only uses Ethernet (for us) but if there is a Profinet version that is easy to set up, that would make it an easy sale for me.   This HMI would also have to work with the older 90-30 series PLC's, but i'm pretty sure the communications have not changed much from the to the stand alone RSTi-EP and RX3i PLC's. Any advice would be appreciated.  Have a great week. 
  7. Hi there,  I'm downscaling my business in Western Canada and have some legit software licenses I'm going to sell. This was my first thought as to where I might explore selling/transferring licenses, but I'm also open to polite suggestions.  I have: one Studio 5000 Full Edition ESD Software (9324-RLD600ENE) (software & valid license) two Siemens TIA portal software packages & licenses with Step7 v14sp1 and WinCC Comfort Advanced V14sp1 (software & USB dongles) an unused Simatic WinCC SmartServer license (software & USB dongle) one Progea Movicon 11 Scada/HMI developer license (software & USB dongle) one Progea Movicon NExT DEV3-FL (developer license) (software & USB dongle) an unused Progea Movicon NExT Scada license (RTCS3-F-1K+WB3-1K) for site install (software & USB *unused) one package of Schneider Movicon with license (Vijeo Designer, Unity Pro S, and SoMachine) (software & USB keys) Thanks! Mark
  8. Hello all,   I am working on a batch computer for a concrete mixer, and the computer that was running the plant before has stopped functioning. It was an old PC running MS DOS. The code is encrypted and replacing it is not a cost effective option.   I therefore am looking into using a PLC to control this batch plant. I have a setup that was in progress by another employee who no longer works for us, it is a CLICK PLC from Automation Direct, and it is supposed to be paired with a EA9 T8CL touch screen HMI from the same company. I would like some advice on just some basics, I would greatly appreciate some input.   I essentially only have one input, and that is an analog scale, 0-20mA input. I have digital outputs for sand, gravel, cement powder, and a water meter for adding water to the mixture. I have one final output, an additive for reducing the required water in the concrete.   What I would like to create is a program that when it is told to start, looks at the scale, and if the scale is less than say 100 pounds, opens sand until it hits 1700 pounds (as an example), then turns it off. Then it turns on the gravel and adds that for another 1700 (again for example, all these are variable), turning the gravel off after. Next the cement, and so on. I don’t need someone to write the program for me, but can someone point me in the right direction on using an analog input to turn digital outputs on and off? Again, your help would be greatly appreciated.   Thanks for taking the time to read this long post.
  9. Hello, everyone! I am following this YouTube tutorial where it teaches you how to add a block of Modbus server within Studio 5000 for communication with plc ControlLogix. The video: https://youtu.be/qcF4m7rPjkw However, according to a comment from the author of the video himself in my comment I can make such a connection through a Modbus device. How do I do this within ur5 and how can i access UR5 inside Studio 5000?
  10. I have a PLC ladder logic problem that I am stuck with and would like to know if there is a solution for it. PLC Ladder Logic Problem on PLC Fiddle: Automatic Window Blind There is a window blind that is controlled by using an opening and closing motor. There are 2 IR sensors that act as limit sensors to identify the boundaries of the opening and closing of the blind. The blind can either fully open or fully close. The blind is fully opened during day time and is fully closed during night time. We assume that the day time is for 12 hours and night time is for the other 12 hours. The PLC ladder logic must include at least a SENSOR, an ACTUATOR, a TIMER, and a COUNTER. You may use PLC Fiddle to draw the ladder logic: https://www.plcfiddle.com/ The process is as follows: 1. Assuming that the blind is now fully closed (during night), the night time 12-hour count down starts. The counter is done using a timer that counts 1 second, and after every second, the counter goes down starting from initial value of 12 (1 second represents 1 hour count down for simplicity). 2. When night time counter reaches 0, the counter resets back to 12 and stops, then the blind opening motor activates and keeps running until the blind edge reaches the opening limit sensor. 3. The opening motor then stops, and the day time 12-hour count down starts. The day time counter operates the same as the night time counter. 4. When day time counter reaches 0, the counter resets back to 12 and stops, then the blind closing motor activates and keeps running until the blind edge reaches the closing limit sensor. 5. The closing motor then stops, and the night time 12-hour count down restarts again. The whole process is repeated again. Please find attached below the rough sketch for the idea. Feel free to either sketch the ladder logic or use PLC Fiddle (link above). Thank you.
  11. Hello all,    I have 3 kinetix 5500 drives connected in series but some how the 3rd drive lost power. all the fuses in the cabinet look good. nothing else is tripped either.    any advice is appreciated.  thank you   
  12. Hi, I'm currently working as an intern, and my job is to transfer the program from a schneider twido twdlmda20rt to a mitsubishi fx5u-32mr/es. The thing is, i've been in trouble trying to understand and "translate" from one plc language to another certain things, like the %MW, %SW and blocks, so if any of You could give me some advisory I'd bee fully thankful (I can't upload all the pics, so theres's the link to the folder) https://inacapmailcl-my.sharepoint.com/personal/nicolas_gonzalez206_inacapmail_cl/_layouts/15/onedrive.aspx?id=%2Fpersonal%2Fnicolas%5Fgonzalez206%5Finacapmail%5Fcl%2FDocuments%2Fscript
  13. I'm looking for a serial device server, which will be a cheaper equivalent of moxa. Does anyone recommend anything?
  14. I hear a lot of people talking about the annoyance of price estimates (meaning they don't get a clear, transparent price from the beginning) and the costly engineering that seems to never end. Do you think that a step-by-step, clear process and course of action from A to Z would be beneficial for companies? And I'm not talking here about SCADA software, like Ignition. I'm talking about using Ignition to build and implement a fully working SCADA solution, customized to your company BUT you know exactly the price and the methods/processes that will be used (it's a replicable framework to get similar results for multiple companies - and the results would be a SCADA solution without the headaches of the unknown prices and engineering characteristics). Basically, a clear project-based approach rather than an hourly approach where things can get confusing.    Do you think the industrial space could use something like that?
  15. Good day everybody!    I am having issues troubleshooting a machine which is controlled by a VIPA PLC. I must admit that I am not very knowledgeable with this brand so I am a bit hesitant to touch anything. From the machine's supplier I got a .wld file which I could load into an SD card and load into the VIPA PLC itself through a Master Reset procedure. Still, our issue persists so I was wondering if I could somehow extract this .wld file into Speed7 Studio (or another program) to visualize it and try to troubleshoot the issue. Or in another case, if there was a way to directly read the currently loaded program from the PLC.    As I said, I had never worked with this brand before so I am being a little overly cautious with what I touch in this PLC.    Thanks for your help! 

  16. Productivity 2000

    mfreundl posted a topic in Automation Direct

    Has anyone had the opportunity to work with Automation Direct's new "Productivity 2000" PLC? I have personally had the opportunity to use their "Click" PLCs which are, as advertised, very cheap, but effective. These little plcs are similar to Allen Bradley's micrologix line of processors, but definitely are not as well made. The software is free (a nice bonus) but definitely lack in features that you would get from the Rockwell folks. Still, for a simply job on a tight budget they work well. As for the new Productivity line, it looks (from a software side only) like many of the features you would find on the Contrologix and Compactlogix systems are now available. The user interface looks relatively clean and easy to use (Coming from an Allen Bradley background). So...any thoughts on the Productivity 2000?
  17. Hi everyone, I'm trying to change the frequency reference of a q2v Yaskawa inverter via EtherCAT. The inverter is equipped with Yaskawa EtherCAT option and I'm using an Nx plc programmed using sysmac studio. According to the YASKAWA EtherCAT manual (https://inverterdrive.com/file/Yaskawa-EtherCAT-Option-Manual) the frequency reference is not a standard mapped PDO (the standards ones are shown on pages 85 and 86), so PDO needs to be remapped by writing to map object 1A00-1A28 (a short description for them is on page 57). No other Infos are reported in this manual. Can anyone help me? basically, I need to write (what?) to these register (how? are they SDO?) to remap the standard PDO mapping. Many thanks in advance.  
  18. Hello to all , I need to upload the program from an old Schneider Modicon 140 CPU 113 02 , there is no backup for the program in this PLC so its not possible to know what software was used for writing the program. Is it possible to upload the program from this PLC using Eco Structure Control Expert ?
  19. I want to establish Ethernet IP communication between the following PLC CPUs. Schneider Electric - BMEP582040 Honeywell - ControlEdge UOC CPU900-CP1. Where the Schneider must be master and Honeywell must ne adapter. Let me know if anyone have done this or can help me to do so.
  20. So im looking for recommendations on a safety PLC application, and I'd like some advice. So the addiction is zero motion detection, were using a 5069-L306ERMS2, 5069-IB8S, 5069-OBV8S. What id like to know if its feasible and safe. Can a zero speed detection code be written and safe in a PLC? I mean you can buy a zero speed detection safety relay, and two generic sensors , one PNP, and one NPN, and its just watching the pulses to happen in a predetermined manor and that both transition in the correct manor and that they both stop. So why or why not do this in a PLC? Any advice on how to do it, and considerations or advice?  What are peoples thoughts and or advice?

  21. Remote Omron and Yaskawa control

    sasha posted a topic in Omron

    Information : On the websites - https://abrysshost.web.app (and https://abrysshost .firebaseapp.com ) detailed information about the construction of remote diagnostics and control (Iot) systems for control systems of objects based on OMRON and Yaskawa controllers. The information is presented in Russian and English.
  22. Hello Everyone, I am writing one logic and need some help regarding that logic.   CURRENT LOGIC -  -There are two timers TON_1 and TON_2. -TON_1 timer will start as soon as PLC turns on. -After the done bit of TON_1 timer, the TON_2 timer goes on. -After the done bit of TON_2 timer, again the TON_1 timer will start. -This logic cycle will run continuously, both timers will run turn by turn. Code (Codesys/Schneider Eco Structure Machine Expert)- PROGRAM POU_1 VAR      TON_1: TON;     TON_2: TON; END_VAR TON_1(IN:=(NOT(TON_2.Q)) , PT:= T#100S); TON_2(IN:=(TON_1.Q) AND (NOT(TON_2.Q)) , PT:= T#20S);   Actual Requirement -  -There is a BOOL tag. -If the BOOL tag gets high during the TON_1 running, the logic should move to the TON_2 immediately. -If the BOOL tag does not get high during the TON_1 running, the logic should move to the TON_2 after completion of TON_1. -after the completion of TON_2, again restart TON_1. -Logic Runs continuously in a cyclic mode.   Give me your valuable idea to fulfill the logic requirement.

  23. Codesys

    grubb posted a topic in Product Reviews

    Hello - I stumbled across some mention of Codesys and was curious if anyone here uses it. Pros/cons? prefer it over other programming software. Have it downloading currently (since you can download a free variation of the application) but it looks quite interesting. Also - what PLC hardware is programmed with it? Did not see that mentioned on their website when I was browsing through.
  24. All of the ethercat servos I have installed are Omron. I have used many many brands in the past - over analog, pulse train, but not ethercat. I have one of the Yaskawa servopacks that can control two servos independently. The drive is all wired (POT, NOT, safety), autotuned, it's in RUN OK state, I have installed the ESI file, set up the axis, mapped the PDOs.. it's all working, but they do not move. I made a test program just with MC_POWER and MC_MOVEJOG/MC_MOVERELATIVE/MC_MOVEABSOLUTE along with the resetting of MC and EC and the servos do turn on, but ignore any movement command. They do not flare up with an error, and they give me their actual position, so the network is working. If I send the movement command the command position starts to differ, so the plc is/should be sending the command. I feel like there's something missing in the PDO mapping screen, but I didn't need to do all of this with Omron so I have no idea. I thought at first the servos needed huge units of movement and speed but the actual position value confirms this is not the case since it doesn't ever change.
  25. I am working on project where I need to program delta PLC to receive ASCII code from scanner. I anyone know how to program it helpls me alot.