jpratik92

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Everything posted by jpratik92

  1. Hello,  I have two pressure transmitters connected to a tank. One at the top and one at the bottom. How can I calculate the level of the tank ? I know the height and Specific gravity of the materials.    Thank You  Pratik Jain
  2. Hello all,    I have 3 kinetix 5500 drives connected in series but some how the 3rd drive lost power. all the fuses in the cabinet look good. nothing else is tripped either.    any advice is appreciated.  thank you   

  3. Kinetix 5500 lost power

    jpratik92 replied to jpratik92's topic in Allen Bradley / Rockwell Automation

    i checked the fuses in the bus and power. the first two drives are getting power but the third one is not. we also tried swapping connectors but no success. 

  4. Kinetix 5500 lost power

    jpratik92 replied to jpratik92's topic in Allen Bradley / Rockwell Automation

    Also is 2198-H015-ERS different than 2198-H015-ERS 2 ? 

  5. Kinetix 5500 lost power

    jpratik92 replied to jpratik92's topic in Allen Bradley / Rockwell Automation

    is there are sharing the power shouldn't it also have some ? 

  6. Kinetix 5500 lost power

    jpratik92 replied to jpratik92's topic in Allen Bradley / Rockwell Automation

    Is the 24V power connector the thin blue wire with the red connector ? 
  7. Hello all,  There are two pressure gauges in a line with a flow of water. The flow is controlled by the pumps which is controlled by the PID whose control variable is pressure gague -2 . In ideal condition the pressure gauge -2 remains at 55 psi and pressure gauge -1 stays at 82 PSI. But in the line if someone opens a manual valve then pressure gauge - 1 reads 100 psi because the pump is running as per pressure gauge 2 . Is is possible to clamp the PID so that pressure gauge 1 remains at 82 psi.    FYI: Pressure gauge 1 is right after the pumps and pressure gauge 2 is at the end of the line. 

  8. Clamping PID in Compact Logix

    jpratik92 replied to jpratik92's topic in Allen Bradley / Rockwell Automation

    @BobLfoot - I cannot run the PID in manual as the output is different when 1,2 or 3 pumps are running.   
  9. Hello all,  I have a temperature sensor with a reading range of 10F to 212 . The input card I am using is an Allen Bradley 1734 IE8C 8 Channel Analog current input. The current input values are 4-20 mA. Currently I have my raw low at 4000 and raw high at 20000. Can anyone explain how do we go about selection of this values ? I found these values in the configuration tag of the input card properties.  Thank You 
  10. Did you setup the Input and output data bits correctly ? Also i would check all the input tags in the PLC to make sure you see each character ? Try sending 2 or 3 characters and check if you see them. 
  11. Hello all, I have a L82 having ethernet connection with 3 HAAS CNCs and other ethernet device. The ethernet card EN2T is at 19% capacity. But my Controller MESSAGE CORE is at 100%. How do it get it down so that we can have faster and better communication ?    I have attached the picture of the Tasks:   
  12. Thank You for the reply ! What do you mean my Move the network connection to the processor ?  My PLC and EN2T are on two different network.  The EN2t is used for TCP/IP communication and SCADA data collection.   
  13. Hello I am trying to get for HAAS CNC variables eeg. 10800,10801 etc into the PLC. Does anyone know of any ADD ON instructions ?    Thank You 
  14. Hello,  I have 30 recipes(g_Blend_Recipes) and want to search for an item number in the recipes and compare it with what the operator enters on the HMI. The recipes itself is an array and there are 5 item numbers in each recipe. I read about the FSC instruction but did not figure a way out yet. I am attaching a picture of the recipe. Any help would be appreciated.     

  15. Rslogix Array Search

    jpratik92 replied to jpratik92's topic in Allen Bradley / Rockwell Automation

    I have never programmed in Structured Text. Can someone give me an example for the above image? Thank you 
  16. Hello,  I have a micrologix 1400 plc connected to a length measurement gauge. The gauge sends an analog value to the plc to an analog input. I convert the value into a dimension and send it to F8:0. but I need this value in three different steps in the program. Since i just have one element of float (F8:0) is there anyway i can store the value in a different location or create more floating point tags eg. F8:1. F8:2 ?    Thank You   
  17. Hello all,    I am trying to mask out some values out of a bar code from cognex data scanner. Here is an example of what I am trying to achieve Data from Cognex: 2275019xf1-8877R215BA1234567 i just need 2275019XF1-8877R215B    I know i can program the bar code scanner to not to read but that would cause a lot of downtime. I wanna to know how to mask such a big number. Any help would be appreciated. I would be using RSlogix5000   Thanks Pratik 
  18. Hello I downloaded a .mer file on the Panel view 1000 but it shows errors on the display graphics. i have configured the Rslinx communication several times by selecting the rigt PLC in Design and Runtime mode. I am using Facotry Talk view 8.20 and creating 5.10 runtime file. Please advice. I was able to correctly download and use the HMI on a similar machine. I dont know what am I missing on this one.    Thanks Pratik Jain
  19. Hello,    I have a Cognex insight 5100 camera connected to Allen Bradley L62 processor. The is working fine since the last year but sometimes the I/O module faults out with error code 16#0022. I looked online it look it needed a Ethernet cable change ( I did that but no results).  Then I looked at the firmware in the I/O module and firmware in the camera and I found a difference. The firmware in the camera is 4.06 and the firmware of I/O module in the PLC is 4.005. Can anyone help me resolve the communication issue ? I want to know how to downgrade the camera firmware or change the revision in the PLC ( which I cannot )    Thanks in Advance 
  20. Hello,    I have a Cognex insight 5100 camera connected to Allen Bradley L62 processor. The is working fine since the last year but sometimes the I/O module faults out with error code 16#0022. I looked online it look it needed a Ethernet cable change ( I did that but no results).  Then I looked at the firmware in the I/O module and firmware in the camera and I found a difference. The firmware in the camera is 4.06 and the firmware of I/O module in the PLC is 4.005. Can anyone help me resolve the communication issue ? I want to know how to downgrade the camera firmware or change the revision in the PLC ( which I cannot )    Thanks in Advance 

  21. Keyence vision systtem

    jpratik92 posted a topic in Other PLCs

    Hello  I have a silver collar being detected with a silver background but it is not able to detect on a regular basis.  I have to retrain the image several times in a day. Do you guys can help me with that issue ? will a red direct light would help in detection ?  here is the image of what i am trying to detect.   
  22. Hello,  I am a newbie to the Omron world. We have a new machine come in made on Omron PLC, we are trying to get it connected to our OPC server so that the server can read and write tags via ther Ethernet/IP protocol. We have given out ethernet card 10.14.9.187 IP and the NJ501-1300 controller is on 192.168.250.1. But still our OPC server cannot see the tags/variables. I dunno if we have to add the ethernet communication card to the network configurator and add the tag sets ?  We are also getting a tag resolution error on sysmac studio while being online.    Thanks Pratik 
  23. Hello,  I am trying to program an assembly line for two kinds of product manufacturing. This products would be manufactured in a random sequence. I have 3 station in the assembly line and would like to know how to transfer data of product from one station to other station and reset the previous station. The manufacturing is high paced.  the sequence of manufacturing is as follows:  Part type 1 : The part is placed on station 1 and procedure is carried out on 2 and 3 and the part is taken out. This is the current process.  We would be adding one more variety of part.  Part type : It is scanned on the first station and an extra procedure is being carried on the third station.    I want to take the data from station 1 and carry it over to station 2 and 3 respectively. and reset the station as it passes that station.  Please let me know if you have any ideas. I have tried daisy chain programming but that might not work .

  24. Programming Ideas for assembly

    jpratik92 replied to jpratik92's topic in Allen Bradley / Rockwell Automation

    the complete assembly line is on allen bradley controlslogix. I just need to transfer a bit from one station to other station and clear out the previous station untill the part is scanned again.   
  25. Hello,  I am trying to program an assembly line for two kinds of product manufacturing. This products would be manufactured in a random sequence. I have 3 station in the assembly line and would like to know how to transfer data of product from one station to other station and reset the previous station. The manufacturing is high paced.  the sequence of manufacturing is as follows:  Part type 1 : The part is placed on station 1 and procedure is carried out on 2 and 3 and the part is taken out. This is the current process.  We would be adding one more variety of part.  Part type : It is scanned on the first station and an extra procedure is being carried on the third station.    I want to take the data from station 1 and carry it over to station 2 and 3 respectively. and reset the station as it passes that station.  Please let me know if you have any ideas. I have tried daisy chain programming but that might not work .