PLC Sample Code

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RS Logix 500, 5000 etc...

83 files

  1. Assembly machine

    I once programmed these many years ago.  A guy from Allen Bradley setup the program and structure.  I haven't programmed since and I am getting back into it.  I thought the method he used to setup the different tabs, steps and description was rather unique at least for mechanical guy like me.  Easy to follow once you got it down.  Could someone open these a create a .pdf of them?



  2. Micro Logix 1100 / Emerson EP

    This program was a fix for a Merrill Filler that lost one half of the screw. So because I could not get information to write from a Control Teqhniques Epsilon EP servo drive. I had the HMI controlling the SLC 500 and I would then write to the micrologix1100 which in turn sent speed acceleration, etc.. to the drive which controlled the screw.



  3. PLC trainee

    SFC test file; cant call an STL written add-on from SFC main program



  4. Julian_AOI

    This is an add on instruction to calculate the Julian date.
    It outputs the Julian date as an INT and a String with leading zeros.



  5. Cop_5069_DigIO.ACD

    I'm programming my first project with the 5069 series and the digital input and output points are not available from the modules in a condensed form.  In response to the thread "Copy data from/to a 5069 digital module", I'm uploading what I'll be using to condense inputs and outputs into single elements.
    The file is in v29, enjoy and look forward to seeing any improvements that can be made.  Especially in the OB AOIs.



  6. EMRE

    hello friends do you have a file with this rss extension to convert it to pdf or is there a way to get data data



  7. Paletizer

    hello guys, I've got a project and i am not too familiar with the allen bradley PLCs. So I hope you guys can help me with some ideas. we have a palitazer in our class we have to modify the PLC's program and add an extra fisical bottons, pause botton(red botton) and continue botton(green botton) 
    some times the operator needs to get inside to the enclosure WHILE THE MACHINE IS IN AUTO MODE and that is why we need the stop botton, so the operator can push it and "pause" the machine in any moment. all the outputs and inputs should stay in their current state until the operator press the start/continue bottom, after this the machine should be able to continue the routine. 
    here is some info about the palletizer
    I dont know if this is possible or not I've been studyng the ladder, but I could find the solution. 
    I atached the PLC program in this file, thanks you very much
    we got the PLC Allen Bradley SLC 5/03 



  8. AB DINT_to_ASCII_Hex

    A routine to convert a DINT value into HEX and then an ASCII string.



  9. Power distribution monitoring system based on CDMA communication

    communication technology co., ltd is a professional manufacturer of M2M product which had committed to wireless communications industry for over 12 years . MDVR ,Bus wifi router , Industrial Wifi router,Moden ,RTU,DTU (IP moden)Zigbee suitable for different 4G/3G/2G network are available. Contact us for more information .



  10. Dryer- Basket safety and Forward/Reverse

    Thought I would put up a easy code using Micrologix controller that can be converted to an easy timer program I used this for work hope it helps. (Note I also have a short version if interested)



  11. Micrologix basic blocks

    This is a small compilation of basic multi-vibrators, timers, counters and a couple more digital circuits for very beginners.



  12. Cycle Countdown in mm:ss

    A simple cycle countdown for HMI displays, showing minutes and seconds remaining in clock format. Includes Start Stop and Pause functionality.



  13. Generic Sequencer

    This program is used to construct a sequencer with both input and output sequencing. The excel file is used to design the sequencer and includes features to update the user selectable files in a PLC using DDE. The PLC program sequences the inputs meaning that the input pattern for each step determines when the sequencer advances. A mask file is used for the inputs so that those that are irrelevant for a particular step can be ignored. This program does not use the classic sequencer instructions but uses MEQ and MOV instructions with indirect addressing instead. This leaves the end user more flexibility for controlling the step number.
    Update r002: Added CLR instruction to the diagnostic word so that it does not hold "old data" as the sequencer advances.
    EDIT: Added a beefed up version* for a real world machine (OK International 220 Servo bag inserter.) This program is not fully polished, I think the version here was after a few hours of refinement, and then stripping it down for speed. Today, I hit a full 17.5 bags per minute replacing logic that was running at 14.5 bags per minute. I ended up removing another input conditon for the seal bar timer, finding that it doesn't need to inhibit the opener from opening. I need to put in a discharge timer to keep the belt running long enough to send the last box out when finished even when the downstream is blocked, but continue to hold back the input clamps. it would be handy to cycle stop and have the machine empty itself too.
    My main next goal on this particular machine, is to find out why the Ultra drive is not ready and homing quickly enough. I think my reset times are worse than the old logic! It seems I have to wait 5.5 seconds after the drive is ready before I can send it a successful home trigger. Today, I tried keeping logic power applied, and it did well until someone had to physically move this linear device and caused regeneration which triggered a non-recoverable (must power cycle)... E41...So, I can't cheat with two black wires unless I add a shunt or an output contactor to dodge this hard fault. The extra effort will be an amazing improvement in recovery times when they have to open the doors. Now it take almost en seconds sometimes to reset and then reset. I must be sequencing the output logic to the Ultra drive incorrectly,.but I have altered it several times with little improvement. There will be more trial and error with the wiring and perhaps a DB to get this right.
    *The 2nd file includes a rate calculation (boxes per minute in this case) as well as a programmable minimum and fault timeout for each step, multiple modes (auto, manual, single step, bag only).
    Known limitations: I have realized the need to add a macro button to the xls sheet which would read back the PLC sequencer data and populate the bit fields in the sheets. I also still need to lock the references so you can move the raw data without hosing up the references on other sheets. For use as-is, just don't drag the raw bit data or insert data, copying and pasting is fine to move steps forward and backward.
    I also need to add to the excel sheet some columns for minimum time in step, and fault times so they can be edited from the workbook too.



  14. Allen Bradley Micrologix 1400 and maples display

    Thought i would put these in the sample code section since when i was searching i did not find much.
    The mrplc_post is the micrologix 1400 program and the mrplc_post2 is the maples HMI5043T display program which was created with the maples easybuilder 5000 software.



  15. Real to Fraction

    Add-On Instruction Float to Fraction FTF
    this Add-On convert a real to Fraction.
    Add Documentation inside the file.
    Good work.




    A Linear Congruential Generator (LCG)

    Represents one of the oldest and best-known pseudorandom number generator algorithms.



  17. Complex numbers for Allen-Bradley

    to apply the mathematics of complex numbers,<BR closure_uid_n926ba="1383" Pc="null">also on plc.<BR closure_uid_n926ba="1384" Pc="null">I send you some Add-On Instructions for dealing with complex numbers
    this for RsLogix5000 and Siemens S7



  18. Solve system whit Gauss-Jordan

    This Add-On Instruction Solve the equations System
    whit Gauss-Jordan Reduction
    In the matrix A [ i , j ] put the System of N-Equation.
    In the vector b put the solutions
    Example 1: Linear System 3 equation (X,Y,Z)
    3 X + 2 Y - Z = 10
    - X + Y + Z = -2
    2 X - Y + 2 Z = -6
    | 3 | | 2 | | -1 | | 10 |
    X | -1 | + Y | 1 | + Z | 1 | = | -2 |
    | 2 | | -1 | | 2 | | -6 |
    Matrix A :=
    Matrix[1,1]= 3 ; Matrix[1,2]= 2 ; Matrix[1,3]= -1
    Matrix[2,1]= -1 ; Matrix[2,2]= 1 ; Matrix[2,3]= -2
    Matrix[3,1]= 2 ; Matrix[3,2]= -1 ; Matrix[3,3]= -6
    Vector b:=
    Vector[1] =10 ; Vector[2] = -2 ; Vector[3] = -6 ;
    Solution :=
    Solution [1] := 1.0 ; Solution [2] := 2.0 ; Solution [3] := -3.0 ;
    X = 1 ; Y = 2 ; Z = -3
    Example 2: Linear System 5 equation for resolve Polynomial 4th grade
    exampl. Polynomial whit 5 points:
    P0(-1,-1) ;
    P1( 1, 3) ;
    P2( 5, 3.5) ;
    P3( 6, 4.5) ;
    P4( 7, 7) ;
    Write in the Matrix A [ i, j ]
    Matrix A :=
    Matrix[1,1]= (-1)^4 ; Matrix[1,2]= (-1)^3 ; Matrix[1,3]= (-1)^2 ; Matrix[1,4]= (-1) ; Matrix[1,5]=1;
    Matrix[2,1]= (1)^4 ; Matrix[2,2]= (1)^3 ; Matrix[2,3]= (1)^2 ; Matrix[2,4]= (1) ; Matrix[2,5]=1;
    Matrix[3,1]= (5)^4 ; Matrix[3,2]= (5)^3 ; Matrix[3,3]= (5)^2 ; Matrix[3,4]= (5) ; Matrix[3,5]=1;
    Matrix[4,1]= (6)^4 ; Matrix[4,2]= (6)^3 ; Matrix[4,3]= (6)^2 ; Matrix[4,4]= (6) ; Matrix[4,5]=1;
    Matrix[5,1]= (7)^4 ; Matrix[5,2]= (7)^3 ; Matrix[5,3]= (7)^2 ; Matrix[5,4]= (7) ; Matrix[5,5]=1;
    Write in the Vector [ ]
    Vector b:=
    Vector[1] = -1 ; Vector[2] = 3 ; Vector[3] = 3.5 ; Vector[4] = 4.5 ; Vector[5] = 7
    Solutions :=
    Solution [1] := 3.27380234e-003 ; Solution [2] := 0.03363105;
    Solution [3] := -0.56577414 ; Solution [4] := 1.966369 ;
    Solution [5] := 1.5625005
    Example 3: Linear System 6 equation for resolve Polynomial 5th grade
    example. Mototion Interpolation whit Polynomial
    whit 2 Points :
    P0 (Time0, Position 0) Start point whit (Velocity 0, Acceleration 0)
    P1 (Time1, Position 1) End point whit (Velocity 1, Acceleration 1)
    Write in the Matrix A [ i, j ]
    Matrix A :=
    X0 = time0 ; X1 = time1
    Row1 X0 ^5 + X0 ^4 + X0 ^3 + X0 ^2 + X0 + 1 (Position P0)
    Row2 5 * X0 ^4 + 4 * X0 ^3 + 3 * X0 ^2 + 2 * X0 + 1 + 0 (Velocity P0)
    Row3 20 * X0 ^3 + 12 * X0 ^2 + 6 * X0 + 2 + 0 + 0 (Acceleration P0)
    Row4 X1 ^5 + X1 ^4 + X1 ^3 + X1 ^2 + X1 + 1 (Position P1)
    Row5 5 * X1 ^4 + 4 * X1 ^3 + 3 * X1 ^2 + 2 * X1 + 1 + 0 (Velocity P1)
    Row6 20 * X1 ^3 + 12 * X1 ^2 + 6 * X1 + 2 + 0 + 0 (Acceleration P1)
    Vector b:=
    Vector[1] = Position P0 ; Vector[2] = Velocity P0 ; Vector[3] = Acceleration P0 ;
    Vector[4] = Position P1 ; Vector[5] = Velocity P1 ; Vector[6] = Acceleration P1 ;
    Interpolation Polynomial Position :=
    Position := s1* t^5 + s2* t^4 +s3* t^3 + s4* t^2 + s5* t + s6;



  19. Indirect Addressing - Pallet Tracking Brick Yard 500

    UPDATED! This is a classic example of how to use indirect addressing to your advantage. (Instead of bar code readers). I used Baumer Electric 6 prox pack (see part number in BOM) to read metal studs on a pallet that are spec\'d in such a way



  20. 2 Button manual sealing bar

    2 button operation for a maual sealing bar. both buttons must be pressed at the same time in order to complete operation. Good for keeping the operators hands away form the sealing blade.




    Sometimes is necessary to truncate (remove the fraction) or round a floating point number that is outside the range of -32678 to +32767 - making it impossible to use a MOV to an integer to make the conversion.
    This is a program I worte that shows how to perform a truncation directly on the floating point number by copyng the 32 bit pattern of the float and then determining which bits of the mantissa to keep and clearing all the rest. It includes three subroutines two of which show two different methods of truncating the float and a third which rounds the float to the nearest whole float.
    An understanding of the IEEE-754 float format is helpful in understanding how this program works but its not necessary to use it.



  22. SLC500 Measure Resistance

    This was one of my early projects. I had to measure resistance in pretty
    wide range on a delicate circuit (subject was changing value and in range
    from few ohms to more than 1MOhm).
    Normally I would have used something like RTD transducer but I just couldn't
    find anything suitable for that range (every transducer I could find was
    stopping at some 8 or 10k i needed at least 100x more).
    The time was running out so I had to put something together and fast.
    This is it. Initially this circuit was using dedicated regulated
    low voltage power supply but since I had spare analog input(s)
    I replaced that power supply with voltage divider (Panel had existing
    24VDC power supply) and simply had to monitor that voltage because
    it was not regulated any more (the 24VDC was regulated but the output
    of divider was changing depending on test conditions).
    Although we like to avoid custom designs this turned out to be so simple
    cheap easy to use and worked extremly well. It is so small that there
    was no need for PCB two resistors ware connected directly to terminals.
    Accuracy off course could not match the 8-digits of precission benchtop
    multimeter but it was on pair with my multimeters which is more
    than I could ask for. I didn't test it for significant ambient changes
    (temperature and humitity).
    There are several ways to do the math for this and in fact used aproach is
    not the simplest or most efficient. But it is good example on how simple
    DC circuits knowledge and very basic match can be used in practice.
    R1 and R2 are not critical and don't need to be accurate either (just need to
    produce voltage that fits selected range for used input card.
    It is robust enough. In fact I was surprised to see results when R1/R2 ratio
    was adjusted to produce only 1 Volt (what kind of ADC they have in their cards?).
    ----- EDIT ----
    Download Link currently doesn't work so just click on
    "Click here for to join forum discussion"



  23. PC Module Status

    In applications where unreliable IP transports (such as wireless) are used some users report "flaky" Produced/Consumed tag connections and I/O connections over EtherNet/IP.
    Rockwell never recommends wireless Ethernet for I/O but some users overlook this recommendation or install links that should be reliable enough but due to installation or configuration issues are not and need to be troubleshot with the participation of the control system.
    This logic example is a diagnostic tool to provide a timestamp and duration for connection faults. It is written for a controller Producing data to another controller over EtherNet/IP but would work the same for a connection across ControlNet or the ControlLogix backplane or for an I/O connection.
    The program was written using RSLogix 5000 v12.06.
    Just putting the remote Controller into this Controller's I/O tree is enough to establish a connection; the Produced/Consumed tag (called Produced_Data on the producer side and Consumed_Data on the consumer side) is not strictly necessary.
    I've used logic like this to find interference from motion controllers or heavy motor starters as well as microwave oven interference in the 2.4 GHz range. It's not a cure-all diagnostic tool but it can tell you when and how often a connection is failing.
    This logic may be used in conjunction with the traffic analysis tool triggering example to capture data on an Ethernet network on both sides of a connection failure event.



  24. Dialing a Cell Phone with a Micrologix 1500 using a Modem Attached

    This wasn’t a normal “job” per say but more like helping our machinist staff from babysitting the Japax Wire EDM machine. For those of you that don’t know a wire EDM can take a long time to make cuts in a part sometimes. There was a part that we made t



  25. Sample PLC Intergration with a Mold Machine

    This zip file contains a complete Allen Bradley PLC file and Panel View application of a mold machine and automation intergration.



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