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Shorting an analog output on purpose?
Bob O
post Nov 6 2009, 05:01 AM
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I am going to assume the AO is 4-20 mA and I know the hardware is a Flex 1794-OE4.

Has anyone ever been asked to short the analog out [Example terminals A-0 to A-1] of the card under a certain set of safety conditions or any condition?

The terminals would be shorted using a set of contacts from a relay.




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Mickey
post Nov 6 2009, 10:30 AM
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QUOTE (Bob O @ Nov 6 2009, 02:01 AM) *
I am going to assume the AO is 4-20 mA and I know the hardware is a Flex 1794-OE4.

Has anyone ever been asked to short the analog out [Example terminals A-0 to A-1] of the card under a certain set of safety conditions or any condition?

The terminals would be shorted using a set of contacts from a relay.




Thanks


I have seen "open" it but not short it. Why short it? For what purpose?
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Bob O
post Nov 6 2009, 11:21 AM
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Mickey,
I am told they want to do this to force the signal to 0 and in turn force the valve to the closed position.
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Alaric
post Nov 6 2009, 11:23 AM
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I saw it once on a vacuum furnace - the over-temperature alarm relay shorted the 4-20mA command coming from the temperature controller. If you have a form C relay then you could use one contact to short across the input of the field device and the other contact to open the 4-20mA loop, that way you don't have to worry about the load on the analog output.


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Alaric
post Nov 6 2009, 11:41 AM
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Depending on the input impedance of the the valve and the output impedance of your PLC AO you could throw in a small resistor as long as the overall impedance stayed lower than the max impedance of the AO. In theory the 4-20mA AO should be able to deal with a short but I wouldn't bank on all manufacturers building their product that way. The command shorting relay on the vacuum furnace I mentioned was shorting across a very large rack mount Honeywell controller with a voracious power appetite and a power supply to match.




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Bob O
post Nov 6 2009, 11:48 AM
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Alaric,

Here is what they are proposing.
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Mickey
post Nov 6 2009, 12:12 PM
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QUOTE (Bob O @ Nov 6 2009, 08:21 AM) *
Mickey,
I am told they want to do this to force the signal to 0 and in turn force the valve to the closed position.



Yes, that's the reason I have done this. But Alaric post number 4 show a good method.
I didn't short the field device though. Just open the circuit.
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Alaric
post Nov 6 2009, 12:19 PM
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If that is what the customer is proposing then give them that. Their design. Their responsibility. As I said, I've seen it before. As a precaution however I would configure the output for 0-20mA and program it to output 0 mA when ever CR06330 is off and operate in the 4-mA range whenever CR06330 is on.


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Bob O
post Nov 7 2009, 06:07 AM
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Mickey and Alaric,

Thank you for your help.

Bob
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