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  1. GX Works 3 - PID control

    Hi, I am using PID function (PID operation instruction) from GX Works 3 library but it doesn't work. I set all necessary parameters (sampling time, direction and upper/lower limit values + KP, TI). My input PID_Par is array of 25 points (in manual is written: "*1When auto tuning is not used, the same number of points are occupied as when the step response method is used."). For example, in GX Works 2, PID function works ok. Did someone have similar problem? Does someone have mitsubishi library (GW Works 3) with PID function that works correctly?   Regards Luka  
  2.  Hi all. I have a question about how to set up the motor in rotary mode. My application will be a basic rotary table driven by a servo motor without gearbox between. So, in my servo drive axis settings, I select the motor as a rotary mode. then I defined the maximum position setting value for 360 degrees, and minimum to 0. So far so good. But the problem comes when I want to make an absolute move using the mc_moveAbsolute to move 360 degrees. Whit this settings the error "target position settings out of range " will come up. So, what is the solution to rotate 360 degrees without generating this error? if I set up the maximum value to 361 degrees and then if I rotate 360 the error will not occur and the motor will rotate 360 degrees as I aspected, but it's this correct ? or there is another way to do it? Thanks  
  3. Good Evening, wanted to introduce myself. I've been in the Electrical, Instrumentation and Controls field for 25 years. I'm looking for opportunities to build control panels, any info will help.
  4. Mitsubishi GX Developer

    Hello all ... i am a new plc user.. i am using D500 for taking value as it is a latched register.  i am taking value for a flow meter. i have two questions. 1. how totalizer is calculated from flow rate as my flow rate is in m3/h. 2. the value of register is gone upto 32000 approximately... i want that this value to go on.. i mean how 32 bit register is declared in plc .. a
  5. Hello Everyone I have a problem to connect FX5U with Inverter Mitsubishi D700. ( no  respond from inverter) . I did read and following the manual. Could any one can help me?
  6. Cimplicity Auto Report Generation

    Dear All, I am having a problem with my cimplicity Auto Report Generation, When I Click on Generate Report, it shows "0 values collected" does anyone knows what's possibly could gone wrong here ??
  7. Please assist me with the following; regarding the ME96SSHA-MB Power meter data transition with Melsec-Q series PLC; We acquire to read various values on dedicated Modbus storage address registers at the simultaneous into a Melsec-Q series PLC via Modbus (TCP or RTU)  for calculation purposes. Naturally, since the reading of these variables are to provide accurate instantaneous results, it is a requirement that these values are to be read at one scan.   However, as can be seen below, there is a gap in address register range – of which, if all of these are scanned simultaneously, yields an exception error when read. This error is only avoided by scanning these data sets separately – which is not ideal for our application – since accuracy in calculations is imperative.
  8. Please assist me with the following; regarding the ME96SSHA-MB Power meter data transition with Melsec-Q series PLC; We acquire to read various values on dedicated Modbus storage address registers at the simultaneous into a Melsec-Q series PLC via Modbus (TCP or RTU)  for calculation purposes. Naturally, since the reading of these variables are to provide accurate instantaneous results, it is a requirement that these values are to be read at one scan.   However, as can be seen below, there is a gap in address register range – of which, if all of these are scanned simultaneously, yields an exception error when read. This error is only avoided by scanning these data sets separately – which is not ideal for our application – since accuracy in calculations is imperative.
  9. Mitsubishi GX Works Bugs??

    Hello I have been using GX Works 3 for a while now and I have discovered a couple of things, maybe bugs. I have not had any training for the software or hardware so maybe I did something wrong. 1 Labels. If you sort a global label table into any order other than the unsorted order that appears by default you are unable to create, delete or edit any labels. Our Mitsubishi representative discovered that if you click on the column header between 'Data Type' and 'Class' the order does not change but now editing is available. This, it turns out is a really bad idea. It seems the position the label was in when it was created is preserved, I think this is the unsorted order you get by default. If you sort the list and then delete a label it is possible that the label that should be in that position is also deleted. I have attached a small project to demonstrate this. Open the Global Labels notice the order they were created. Now change the sort order, click on the column header I described earlier to make them editable and then delete the label in position 1. For a while I thought this was the only problem but recently there has been a number of instances where I have created a label, given it a carefully selected address only to discover that it is being overwritten by another variable. I have not been able to work out exactly what is going on but I believe it is connected to the sort order of the labels. Also if you sort the order and change an address, have you changed the address of another label? The only solution I have found is to keep label tables very short so they are managable without having to sort the order, that is probably good practice anyway 1 Axis software limits. I have been using a number of axes in pairs, in incremental mode as caterpillar feeders, using FX5U-40SSC simple motion modules. I had a problem that the axis synchronised to follow would suddenly stop moving, the customer was having to power down the machine and start again. This problem persisted for months with Mitsubishi scratching their heads unable to fathom it out and ultimately stating that the problem must be in my code somewhere. It was suggested by the customer that it may be getting to a software limit, I showed the customer that the software limit was disabled in the setup and it was confirmed by Mitsubishi that it was not the problem. guess what, it is a problem. Once the actual position reached the limit of the double word memory it would stop moving. The solution is the take the servos out of synchronisation in order to set the position (datum) to zero every cycle. Unfortunately the drives do not always re-synch on the first attempt so you have to keep trying till it does, this now causes slight variations in cycle times but it works. Andy     Label Test.gx3
  10. There have been many good discussions on the applicability of cloud-based solutions for manufacturing and process control systems. On one side, some people have concerns regarding security and control of the information, on the other side, there are identified benefits enabled by cloud systems. From VMS minicomputers to DOS and Windows, from ArcNet to Ethernet, it is inevitable the industrial automation systems shall adopt the technologies that are getting predominant in IT general use; the current environment that I am calling the “Cloud-iPad era” is no different; therefore the practical discussion is not if those new technologies will be applied in the industrial environment, but how. This paper is not intended to join the conceptual discussion about the cloud, but just to present a few simple practical examples, where cloud technologies are already enhancing industrial automation solutions and enabling new business opportunities. CloudPracticalApplications.pdf
  11. I am using NB Designer for last one year without problems. But from last week i am getting new error Background PLC control recorder 0 error! while compiling and not able to update the HMI. Please help.
  12. Hello, I am quite a newbie in PLC programming. I am trying to add a PID control function into a ladder program of FX3U PLC that was made by the person before me who used GX developer. I have read the manual, but still not sure if I understand it correctly or not. Please help me with questions below: 1. For parameters [S3]+1, how do I set the bit value? My understanding is that I need to align the bits I want, and then convert to Decimal number to set it, is this correct? i.e. If I need bit to be 0100001, do I set the parameter to 33? 2. How do I know if I am doing backward or forward operation? I think what I am doing is feedback control loop, does this mean it is a backward operation? 3. If I set auto tuning bit (parameter [S3]+1 bit#4) to 1, will this make the the program to run auto tune everytime I start the PID? 4. For parameter [S3]+22, [S3]+23 and [S3]+24, the manual said it will be occupied. Does this mean it will be preset by the program which I shouldn't mess with them? But how do I set the output upper and lower limit in [S3]+22 and [S3]+23? Also, I couldn't find any example of PID parameter setting in the manual. Not sure if I missed any important section in the manual. So please point out to me if there is any example. I also attached the manual on the PID page just for a quick reference. Thank you in advance for the help. FX3U Programming PID.pdf
  13. CP1L connected with scanner symbol DS-4308 reading 2D data matrix,  with RS-232 on board CP1W-CIF01 Hi all, need some help because I can't read the information. Let me explain, I have a PLC, " CP1L-L14DR-D " with a RS-232 option borad " CP1W-CIF01 " , a scanner Symbol DS-4308, and I'm trying to read a data matrix 2d barcode (I don't know if that matters). so I build a cable with the next configuration, (one side male and the other female) PORT CONFIG PIN OUT SCANNER CABLE RJ-50 TO RS-232 PINOUT Maybe I'm missing a connection? a bridge? power supply ? ground?   in the program, I only have this to check the communication,       When my reception flag complete (A392.06), my instruction RXD is going to execcute, reading in D1500 the data. if is any error in communication (A392.04) or overflow (A392.07), my port is going to restart (A526.00) (ignore w0.03) with the followign config: (9600, 7,2,E, RS-232C, End code: Received Bytes 3       and I'm reading only, data on D1500 and D1501, and the data makes no sense.   with the configuration of End Code: CR, LF,          can't make it work, I read nothing. and if I change the END CODE: Received bytes to 4,      don't work. and my flag A392.04 go to ON.   PLC HAS 4 PIN SWITCH, ALL ARE OFF The configuration on the scanner is setting to default and then config to RS-232 Standard.   So, what I'm missing?  bad connections? plc don't support? scanner config? program?      
  14. Hello All, What are the methods to get the monitoring data from A series PLC? I know its not supported any more, interface modules are not available...,    So the basically,   If I want to write customer software (may be embedded) what is the protocol I need to follow? I am connected to CPU unit by the way, there is no other modules except few digital and analog interfaces on PLC. Thank you in advance for your direction, direction in any way would help!
  15. MNET to OMNI

    Good morning all, does anyone have any experience communicating to an OMNI Flow Computer through a MNET card, Im getting data back but it is not what i expected.  Should I be using Enron/Daniels? Byte Swapping? Thanks
  16. Hi,  I'm new to TwinCAT 2 and i'm upgrading a long time design (hence the TwinCAT 2 reference), to read a more sensitive torque signal.  I'm using a Beckhoff CX1030 as my PLC Controller.  I needed to add 'homing' to my motor sequence and confirmed with Maxon, im using the function blocks correctly and in the correct sequence to establish my 'absolute zero'/'home' position.  The motor has an output to write to:  ControlWord, which tells the motor that the position it is sitting in is '0.'  My program compiles, it runs, it writes each function block, but it's not seeming to get back to the test run opMode, even though i tell it to and the function block performs the 'Write' function.  it's stuck at zero and not reading an analog input signal from my torque sensor.  so im getting an artificial torque reading through every test.   i think this is related to my tare motion.  I start the program, home the motor, get into profile velocity mode, tare my sensor, enter profile position mode, go back to position 0, then back to profile velocity mode, run a test, sample data, go back to 'home' or '0.'  I wonder 1st, is my variable not linked properly through the system manager?  2nd, i set a boolean variable to set the 4th bit to 1 in my control word write (setting the 4th bit high will set my current position to absolute zero), but did i not connect the program to the main sequence properly?  looking to read a valid signal again and see that my motor moves back to 'home' each time.  Do i not need to home the motor after the tare, since the tare nulls out the torque value after the tare? after this i need to program my sample period, instead of it being fixed, as it is currently written and then use my home position as my trigger to start sampling.... Beckhoff applications department is overloaded, currently and can't help and this is all beyond the knowledge of the general support line.  I've gotten fairly far, on my own, but of course, the project is under a time crunch.   Does anyone know twincat well enough to help guide me?
  17. I currently have certain amount of Recipe data located in form of Excel file on to a PC with static IP address. Is there a way to get that data inside the Nj501 without using an SQL server as I currently have NJ501-1300 which doesn't support SQL. I am okay to send data to the SD card I currently have on NJ PLC as it is easy to get data from SD card to the NJ501.  If there is any example code or a link that helps me create i would be helpful. Thanks in advance. FYI: I am currently using NB10 HMI with NJ PLC.
  18. RS logix 5000 motion control

    Hi Guys! I have a problem with Motion axis move (MAM) command. There is an Allen bradley servo motor what is working well. But I need to add a new program section, wich is in  a specified moment, the axis should move a certain distance. I think I need to use the mam command, just I dont know how can I configure the motion control part. I need to make a new tag ? or what ? I need to use a user define ? PLS help me.   
  19. Hello everyone, I am working with a NB10W HMI connected to a PLC NJ by Ethernet protocol, I would like to know where to start regarding the sending of data from the PLC to the HMI. I have a 50x15 array and should show all those values in the HMI for read / write. How to proceed? I started working with PLC for a while. I'm using Sysmac Studio to programm the PLC and NB designer to the HMI.
  20. Hello everyone, I need the help to do setting of datalink between CJ2 and LOGIX-5324ER. The Allen bradley PLC was programmed by contractor and I have no software of it, so I am doing the network setting in CX-one network configurator. I tried to do the instruction in the Quick Start Guides on Downloads section here under Omron, but I couldn't find the option to register tags in network configurator. Is there anything wrong here? or is it possibly because of that they not support to do a datalink in these version of PLCs? They appeared like these in the pictures.
  21. CAM Control Data

    Hi everyone, I'm trying to use the cam control data by using an MR-J4-A-RJ and MR Configurator 2. When I switch the input "CAMC" to ON, I see that the output "CAMS" is switched to ON which means that the cam mode is activated. When I switch CI0 to ON to choose the Cam Data No.1 and switch ST1 to ON...nothing is happening like if there is no Cam Data. Please, have you any issue or idea ?? Thank you in advance Omar
  22. Hi, I am working on a project in Digi Module ConnectME9210 and sending data to Allen Bradley PLC (CompactLogix 5370 family). I am not sure which endian I should use to send data. Does Allen Bradley receive Data in Big Endian or Little Endian? I have another question as well. Can I make an EDS file to tell the PLC to receive data in UINT16, not as a single byte? Muhammad Azeem
  23. Flex i/o outputs shorting

    Hello everyone! Im hoping someone could shed some light on a issue im having. Im having issues with a 1794 ow8 output module. This module is used to control 8 hydraulic cylinders that push biomass into a burner. The overall problem is that roughly once every couple months a output will short in the on state and force a coil on, activating the vavle full time and burning out the coil. Each seperate output is fused on the module with a 2a fuse and each modules incoming power is also fused at 2a. The output that is shorted did not blow its fuse. The 'ON' light is not activated but 120v still runs through it. Since each valve has 2 coils and one is forced 'on' the main fuse will blow once the second half of the valve is activated because the valve is fighting itself. It is not just this one module, this happens on other modules that serve the same funtion as well. This is a contractor installed system but they have been no help so im left trying to figure it out. Could my seperate inputs be fused too high at 2a for this type of card. These are parker valves 120v 60hz with a max 1500psi pushing wet hog/chips. Any suggestions would be really appreciated!
  24. Cimplicity 7,5

    Good Day There is a SCADA Cimplicity and controller Control logix 5561 AB. Communication between them is organized via Ethernet IP. It is necessary to transfer some tags from the Cimplicity to the controller Control Logix. How to do it better? Through Rslinx DDE OPC or write scripts in the Cimplicity? 
  25. 1.Can anyone say how can i communicate control logix plc with ethernet to serial converter. here i am not having any eds file.