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  1. simple motion cam curve

    Good afternoon, I have a problem in an application for a rotary knife, I'm using a MR-JE-B servo to make this movement, while my material is powered by an inverter connected to a modbus rs485 network, with a 5v encoder connected directly in motion. I'm having some problems and I think it's my cam curve. I have a very high refeneration, and the system doesn't obey the size of the length I want the cut. It always cuts the same size, regardless of the configuration I use, it always cuts to 245mm. Put some photos, how are my settings. Grateful in advance, if anyone can help me. Dover_roll_1-Motion-configuração_jog_manual.gx3
  2. Good morning guys,  in your experience what is the best way to syncrhonize a motor controlled in speed with an inverter and a motor controlled in position with a servo drive? Let me explaine better what is my situation: I have a belt running normally at a certain constant speed. in some moments, I would like to syncrhonize the speed according to an axis controlled from a servo. the command of a servo specific position target and of course speed and acceleration e deceleration rate. I would like to adjust the belt speed in way to follow as accurately as possible the servo movement. Thanks a lot Andrea    
  3. NX1P2 Motion Control

    Hi:       I need to change an old PLC  with NX1p2  to control 3 servo motor by means of Analog Outputs couple with encoders, My job is to change the PLC only. So the servo drives and drivers are untouchable (No budget and involve too much mechanical works).   I observed that Sysmac Sttudio Axes setting has this: Servo Axes, Encoder axes, Virtual Servo Axis and Virtual Encoder Axes.   I believe the Encoder Axes couple with Analog Output is able to to do the Job? If so, what function block should i use? If no, do any body have a suggestion of any function block i can use? Thanks  
  4. CJ1M con CJ1W-EIP21 a ControlLogix

    Hello I am trying to communicate a CJ1M with a CJ1W-EIP21 Card, with a Logix Control, but I have not been successful, what I am looking for is to read data, from the OMRON and see it in the Logix Control, but I have not been able to establish communication, I am looking for someone You will already have a functional example, with the backups of both PLC'S, to be able to observe how they made the configuration. Thank you for your support Greetings
  5. I'm having trouble with some Powerflex 525 drives. Right now what I need to do is run them manually from the keypad to test conveyor belts.  Is there a way to do this and if so how?   Thanks in advance.
  6. Hello Everyone. We have Schneider TM241 PLC Along with Citect SCADA System at 100MWp Solar Power Plant to monitor and control various equipments like Inverters, Switch-Yard, MFMs, Weather Monitoring Systems etc... Government Authority here asked every solar plant to control the generation as per the instructions by Load Dispatch Center, for that we need to implement logic to control Generation as per requirement. For that we are controlling generation from inverters by giving them generation setpoints calculated by PLC using PID function.   But we are facing one problem while using PID. (FB_PID of Toolbox Library)   Suppose we need to generate only 60MW out of 100MW. So we set PID setpoint to 60MW and according to that we get PID output and according to that PID output value we provide generation setpoint to every inverters.   This system works very fine until the clouds comes into the picture.   Now suppose Setpoint of PID is 60MW and PV is also near about 60MW, and suddenly large cloud comes over plant and block solar radiation.   In this case generation comes down to 10MWp(or any value below 60MW), So output of PID will Increase and keep increasing and settle at the Maximum value. but without solar radiation generation value stays very down then Setpoint.   Now suddenly Cloud moves and again solar radiation increase, but the PID output is maximum at that time so, Suddenly Generation goes from 10MW to near about maximum capacity (100MW) instead of 60MW, and then it will slowly comes down to 60MW.   We need to rectify this generation shoot up when cloud moves. Anyone have idea how can we solve this problem or anyone have programmed PID in this kind of situation.   Is there any function block available to do this correctly like function block of PID with two Reference or something like that...   We are using TM241 which is CoDeSys based PLC.
  7. Hello everyone, I have a Kinetix 6000 CIP drive (unwind) and I need to control its speed by a PID controller. I have everything working except the MCD instruction doesn't pick up on the PID output value change. It changes the JOG speed, which I use to control the unwind, if I set the speed manually, which is slow. The PID changes the speed almost continuously. Any suggestions are welcome. This is how I'm attempting to control the speed: A1_r_JogSpeed = PID output value   Thank you    
  8. HSPsO

    I am using fatek FBs 32MN PLC. i need to run the nema stepper motor synchronized with induction motor's speed with some ratio. in my case the speed of stepper motor will change as the speed of induction motor changes its speed, may be many times in a second. Problem is that the speed of stepper will be constant as before until i have to disable and then enable again HSPSO function. is there any solution that i can dynamically change the speed of stepper without disable and enable HSPSO function ?
  9. Hello Everyone, I am struggling with interfacing Incremental encoder with FX5U PLC, Does anyone have parameter setting and sample program for same. i am unable to fetch counts...   Encoder: 500ppr, 24V line drive, A-B phase,  PFA datasheet
  10. So I'm having trouble writing a FBD within my current program for a slitting line. I need to keep a constant tension on my web as it is being recoiled onto our recoiler. I wrote a simple program using a sensor to read the growing rate of the coil to get a radius and I have feedback on my torque on the recoiler motor. The simplest math for this application without getting into anything too fancy should be Tension(lbs)= Torque(ftlbs)/coil radius. only problem is when its less than a foot then my calculation is thrown off and it actually shows tension goes up until it reaches the one foot mark then it seems to scale correctly. Do I need to scale something else? Any help on this would be appreciated.
  11. Hello all I am have FX3G PLC, where i am trying to use SPD function for speed monitoring and controling. currently i am working on software only. I am using x4 as input (s1) , sk1000 (s2), and d4 (D) in monitoring mode when i am forcing X4 to ON/OFF ,  there is no any value change occure on d4 i have tried to change the s2 value from k1000 to k10000, but not fruitful i need your valuable support to confirm that my primary setup is correct or not and what things are required/missing attached program screeshot  
  12. Mitsubishi FX5-4LC

    Hello Guys,                      can anyone help me programming of FX5-4LC temperature control module with FX-5U80MT PLC. I want to Read present temperature value of each channel and want to set Temperature Set value from PLC.
  13. Hello there, I am using a Kinetix 5700 drives to control bunch of axis. HW used : 5069-L320ERMS2 GurdsLogix, 2198-S086-ERS4 Servo Drive with MPM-B2152M-M motor and the 843ES-SIP12BA6 safety encoder. All is working fine except I can't figure out how to dynamically change an axis velocity  controlled by a MAG instruction. I have a virtual master axis controlling the velocity and each physical axis is controlled by a MAG instruction with a gear ratio. In my safety program I have SFX and SLS function block used to determine the safe speed limit. The  SLSLimit output of the SLS function block is linked to a SS1 Request of my servo drive. This causes the axis to stop when safe speed limit acceded.  What I'd like to be able to do is to dynamically change velocity (limit it to safe speed if SLS instruction is active) of each axis without having to change the gearing ratios and thus avoid the SS1 safe stop action.  I know how to do that using JOG or MOVE but is it even possible to do that using the MAG instruction? Regards Martin
  14. FX5U high speed counter

    Hi All Does anyone know if it's possible to simulate the HSC function using just the software? I'm using the Hioen command but I want to try and simulate it if possible. Thanks in advance Scott
  15. Hi Every one, I have two 2198-P070 bus power supplies for that I’m using for four Kinetix drives, 2 drives per power supply, all controlled by one processor (5069-L350ERMS2). I have an enable contactor setup for each power supply for each set of drives. I have them configured as DC bus groups 1 and 2 respectively. I had the first set of drives working, setup inside the motion group, with no issues. When I added the second power supply and drives. I found that when I added them to the motion group I couldn’t get the enable contactor to close for the first set of drives. I f I took them out of the motion group and made them ungrouped then the first contactor would close but then I couldn’t get the contactor on the second set to close. Do you have any thoughts as to what I might be missing to get these to work? See the screen shots for more detail. Let me know what you think.  Also, I have heard that only one motion group is allowed per PLC, but my question is : Can I use  sevral axes and Power units in the same motion group? 
  16. Hello guys, I am running an application for packaging measurement using a sick DFS60B incremental encoder (programmable from 1 to 10000 PPR). In more detail, it passes packaging on a conveyor belt and we have created an inspection station and an expulsion station (defective packaging), so we use the encoder to check at specific points of the packaging for defects (we use special sensors to check defects). ) (there are four in total). However, the problem we are having is the following: When reading the encoder in the PLC, the same means that performs "jumps" and does not enter the windows (GRT and LES) created on the ladder, ie, as if it were not continuous. . I understand that because the VHSC24 card works at 1 MHz in counter mode, this type of problem should not occur according to our application is not even 100 KHz. For example, our case: Using 1000 PPR and the motor speed (coupling output) is 3600 RPM (in practice it is around 1750 RPM) the frequency is calculated as follows: F = (PPR X RPM) / 60. : F = (1000x3600) / 60 = 60 KHz, ie 60 KHz is much less than 1 MHz, I think this kind of problem does not occur. Application Info: . Studio 5000 V31 . PLC Model: Rockwell 1769 - L19ER-BB1B CompactLogix 5370 . Encoder Card: 1734-VHSC24 / C . Incremental Encoder: Sick, DFS60 up to 10,000 PPR and HTL Electrical Interface. Using a 200 mm circumference / perimeter wheel. . Motor Nameplate Data: 1670 RPM, 0.37 kW / 0.5 HP, 60 Hz . Inverter: Weg CFW500, Output Frequency 62 Hz. Card Settings we use RPI: 2 ms Type: Counter, but we already use it as Encoder X1 Store Count Mode: Disabled Filter: No Filter, but we use 50 KHz and 5 Khz filters in our tests. Counter Attenuator: 1 Wiring Diagram VHSC24 We turn on encoder A at input 0 and encoder Aret at input 1 In logic (Structured Text) Using the PMUL instruction to convert encoder (Pulse) data to mm scale. (Ladder) The window comparisons part (GRT and Les) and other part of the process. We emphasize that we performed the tests also only with the reading and comparison part of the data, excluding the other parts, precisely to verify the issue of Scan, but the problem persisted. If anyone here in the forum has some information that can help us, I would appreciate it.
  17. Getting this error while adding MC_TorqueControl. I want to control torque from HMI value. Using R88D-1SN08H-ECT drive and R88M-1M75030T-S2 Ac servo motor with NX1P2 PLC. Newbie Here. Please support. Error    1    The Axis parameter of the MC_TorqueControl instruction does not support single-axis position control axes.    Program1 Section0    Row 6  
  18. Control Panel

    Is it possible to view the values / states of all inputs, outputs and workbits (e.g. 64.00 through 64.15 on Omron CQM1 PLC) on a single screen or control panel within CX-Programmer software?  I'm trying to troubleshoot some ladder logic that I wrote and need to know the values of 5 or 6 inputs/outputs/workbits simultaneously.  Having to scroll up and down through my ladder logic repeatedly does not work well with code that changes state every 5-10 seconds or so. Any help is welcome.
  19. Hello  We have just purchased some equipment with a Control Logix 5561 (1756-L61/B Rev 13.40). The compact flash card is missing from the unit but the seller says the unit was running in his facility prior to shipping. Does the 5561 have internal memory where a program is stored? Is the Compact Flash used only for recipes and persistent data? Thank you
  20. Logic to control many motors

    Hi everyone, I trying to develop a logic to control 6 motors. Two motors needs to working and four motor will be in stand by. When one of the two motors fail, one of the four motors will start to work. Another rule is, when one of the motors that is working reach the preset time of working, the controller will stop that motor and start another motor with low working time, and so on. I'm have difficult to solve this problem. Can someone help me, please? Best, R.  
  21. Hi, I can’t find an answer to the following and I was advised to ask it here.I’m programming an Omron CJ2M with an MD212 high speed I/O card. I usually do all my programming in Structured text, simply because I like it a lot over ladder or sft.Now, if I want to read the hight speed counter (incremental encoder), I have to make a ladder section and use the PRV instruction to store the present value in a chosen location.The manual says the current PV is stored in A271, but I can’t get a readout there. Apparently the only way to read it is through this instruction.Does anyone know if there is an equivalent to the PRV instruction for Structured text? or another way perhaps? Again, when I check the actual memory adress, there’s no value there withouth the use of the PRV instr.
  22. I am controlling the powerflex 527 drive with MSO instruction, first setting the drive on and then running the motor with MAJ instruction. After MSO instruction, motor is rotating about 2 sec and then stops to wait the  MAJ. I have not find any solution for this. My configuration is frequency control, no feedback, sensorless. One hint i found from the rockwell pages but it did not help me. Rated slip speed is set to zero.  
  23. Control Panel Drawings

    Gentlemen and Ladies,                             This post might come off as generally lazy but this is purely in the interest of saving time. Our company has been building control panels for quite some time. I have been doing the design for about 10 years or so. We typically build Allen Bradley type control panels. Our main customers are water/wastewater so they are typically Compactlogix with basic IO. (AI, AO, DI, DO) modules. Recently i've been using the IO Wiring System modules. These save an incredible amount of time. However, they are quite big and require a decent amount of space. Our smallest control panel size is usually 36x36 and that is pretty tight. My question to all is, does anyone have a set of control panel drawings for an Allen Bradley compact logix system without these wiring modules? I am looking to create a smaller control panel, and I just haven't had much time lately to sit down and do the design. This is indeed a shortcut, but time has been limited on my end as of late. I apologize if this is out of line.   Thank you,  
  24. can anybody Know how to control stepper motor using PLC
  25. GX Works 3 - PID control

    Hi, I am using PID function (PID operation instruction) from GX Works 3 library but it doesn't work. I set all necessary parameters (sampling time, direction and upper/lower limit values + KP, TI). My input PID_Par is array of 25 points (in manual is written: "*1When auto tuning is not used, the same number of points are occupied as when the step response method is used."). For example, in GX Works 2, PID function works ok. Did someone have similar problem? Does someone have mitsubishi library (GW Works 3) with PID function that works correctly?   Regards Luka