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  1. We are having issue on a machine running kinnetix 5500 drives where we randomly get clock Sync Faults.  This particular machine is set up as a slave looking to another PLC(L36-ERM) on a different station of the same machine as the time master.  There are about a dozen other PLC's(totally different machines) on the same network and most are set up as masters for their own systems and to my knowledge they have never had this issue. There are also dozens of other devices connected to this network, and then this network is part of the facility wide network.( I apologize if this is a little wordy) We are pretty sure that the slave is finding a more accurate clock on the network somewhere and syncing to it causing the servos to fault. We have tried making both the master, and the local clock of these 2 particular PLC's higher priority than the others to eliminate this with no success. What I am trying to do is track what clock this particular slave is looking at as its master when the clock sync fault has occurred.  is there away to do this through ladder logic?  it seems like we should be able to get this information and save it so we can figure out who the culprit is.
  2. Hello Everyone, I am new at this forum, seeking help from you guys and gals. Scenario: I have a Controllogix 1756-L71 5570 controller installed with 1756-TIME module. The function of time module is to take time from GPS clock module in NTP format and send it to controller in PTP format. All the status LED's on Time module are OK. Also sync LED is Green. Still the time of controller is not synchronized with GPS clock there is a difference of 45 mins. Fellows please help. I'll be helpful.
  3. Hi everybody,For a while I’ve been wondering, in every plc forum where the use of loops come to discussion I find most people answering that it’s best to stay away from them and that there are better, easier and mostly less scan time demanding solutions out there. Why is that?In my experience they’re the next best thing.Why would referencing data from an array of 40 Dwords using a FOR X:= 0 TO 40 DO loop be any more scan time demanding then the PLC scanning through 40 rungs of statments?Just curious if I’m missing something here. Cheers
  4. Utility Power at Night

    Has anyone had any issues with dirty power or disturbances from Utility that occur duration the night?
  5. Heavy Ethernet Problem

    Hi Dears, I have one heavy ethernet network I have 21 station PLC (S7 300) that each station have one server & I have one server that connected to all of this PLC in center. all servers are in one ethernet network I want to know that this configuration is ok? ethernet network can support these number of servers? or may be network fail?
  6. PLC Not fast enough?

    Hello, I used a Schneider Electric SR3B261B PLC to create a trivia machine (as I call it).  Basically 20 buttons that let contestants ring in to trivia.  There is a display that shows the number of the person who rang in.  It works pretty well unless people press the buttons at exactly the same time.  Then it shows 2 results at the same time.  Usually resulting in a display of 18 when really it was 12 and 14 that rang in, for example. The PLC has options for: "Adjustment of the basic cycle time of the module."   and "Type of Hardware Input Filtering." Which I assume would make the PLC operate faster and avoid two inputs triggering at the same time.  If I change the setting and update the changes do not keep.  I appear unable to change it past 20 x2 ms  and slow (3ms). Is that a correct assumption that changing this would fix it? Why can I not change this?  Is it because I have so many inputs (14 or so) and Outputs (16 or so)? or because my program uses nearly all 240 lines of ladder logic allowed? What can I do to fix this?   Emerald
  7. Do-More Designer

    Trying to program production tracking in Do-More 2.3. Need to track current Date, Time of day & current hour.  Anyone have an example of how time of day is used? I have done this in Allen Bradley 5000, but this Automation Direct stuff is new to me.
  8. Hi,   I'm pretty new to allen Bradley and wanted to know if there was a function that could help me out. I have a rotation sensor which feeds back to the PLC via a digital input, once every half second or second once machine is up to speed - I want to record the off time of this DI (how long it is off between pulses, essentially how long it takes for drum to rotate once). Is there some way to record this time and use this value for compare logic? any help would be greatly appreciated.   PLC: Micrologix 1400 series B RSLogix 500 version 11.00.00 (CPR 9)
  9. I'm very new to sysmac. I am trying to display the current date and time in the corner of each of my HMI pages. I saw a button labeled date and time. It is asking for a variable for behavior. Do I need to write some basic structured text or FB in plc to get date and time and pass it over? I figured the button would update itsself since when I placed it on the screen it had the current date and time and refreshes every time I leave the page and come back. 
  10. Capture Date and Time

    I would like to capture current date and time to registers in the PLC. I would prefer to use a function block, if possible, since I need to do the capture at different places in the program. I am using a CJ2M. How can I do it?
  11. Convert time

    Hello. this is my firs post is possible to convert the elapsed time of timer to real or int i need to make some math operation with the elapsed time thanks  
  12. There have been many good discussions on the applicability of cloud-based solutions for manufacturing and process control systems. On one side, some people have concerns regarding security and control of the information, on the other side, there are identified benefits enabled by cloud systems. From VMS minicomputers to DOS and Windows, from ArcNet to Ethernet, it is inevitable the industrial automation systems shall adopt the technologies that are getting predominant in IT general use; the current environment that I am calling the “Cloud-iPad era” is no different; therefore the practical discussion is not if those new technologies will be applied in the industrial environment, but how. This paper is not intended to join the conceptual discussion about the cloud, but just to present a few simple practical examples, where cloud technologies are already enhancing industrial automation solutions and enabling new business opportunities. CloudPracticalApplications.pdf
  13. Time Input from NB Screen CP1L-E

    Hi guys,     I am trying to make a controller for an oven using MODBUS with a CP1L and an NB screen. My oven program will have 10 stages in one baking cycle, and the parameters for each stage can be modified individually (temperature, blower speed and time). I have set my number input in the NB screen to be a unsigned int of 2 integers and 2 decimals, and it writes to H4 in plc H memory. I move this value from H4 to W4 in the PLC, and input W4 into a timer (T0000). I have tried data manipulation and still have no success in getting this to work properly. My CP1L timer is set to BCD mode, as I am using premade MODBUS function blocks which are programmed with timers in BCD mode. Does anyone have any pointers regarding this? In the screenshot provided, the number i inputed in the HMI was 60.00.
  14. Hello, Completely new to Mitsubishi PLCs and I need to use a date and time stamp for data collection purposes. We have a Siemens PLC as well and this has the data type "Date_And_Time" which is what I need to replicate. I have been attempting to write my own data type but am struggling with how to go about this as it is not straightforward and I cannot find anything about how the Siemens Date_And_Time is made up so I have nothing to go off. Does anyone have an example of a data type they have made that is the same? Or is there a data type which does this already in GX Works 2 that I just can't seem to find?  Please help!
  15. Hello - I am currently setting up a program to control a downlane conveyor motor and ran into the issue of operators leaving the conveyor on through their breaks/at the end of the shift.... I know, shocking . Anyways, the essentials of the program are the following - ladder logic, start/stop PB station, a sensor that says when I've seen a box for x-amount of time I will turn off, when the eye is clear for x-amount of time I will turn back on. When trying to 'solve the problem' of the operators leaving them on, I figured this would give me a chance to use a RTC (real time counter) and program it so that at various times of the day I will send a single shot to verify the relay is CT is open. I've enabled the RTC on the Micro810, dropped a TOW but do not really understand how to set the TOW block up. Hopefully that all makes sense. Thanks,  grubb
  16. OK,  I have a program in a Control Logix 5561 controller(ver. 19.52) that every time we go online with it, the communication between the PLC and the PC running RS5000 is so slow you cannot navigate the program efficiently. I am new to this facility but I noticed the programmer used 20 different periodic tasks to organize their program, mostly running at 30ms intervals. several are set to 10ms and some are even set to 3ms. I have gone through and found out that the short interval tasks have been overlapped 10's of millions of times, and the combined total of all scan times is over 160ms. I have a strong feeling this could be causing our comms bog down and possibly other erratic behavior but would like a second opinion. This machine has 2 indexing dials, with work stations that do work between indexes, Pick and Place operations, etc.  Is there even a need to be running these with periodic tasks? All thoughts are appreciated. Thank you
  17. Hello I would like to first let everyone know I am new to the world of troubleshooting or programming plc's . What we have is a SLC500 system that is connected to a Panelview 1000 HMI via the DH+ network. The issue we have is the panelview displays a gate that is suppose to be closed at as gate fault. When i connect to the plc the ladder rung shows that the gate is closed. To show various positions of the gate the programmer used N13:70 as gate opened and N13:71 as gate faulted and N13:72 as gate closed. When i checked the logic it showed the bit N13:72 as engaged or true if you will. This logic is in the ladder rung that is labeled PV Status which i take is the status the HMI reads so my question is why does it show GF when it should be reading GC. Ive searched all through the logic and it doesnt appear to be wrong here is the logic the best I can simulate it  ladder 6 rung  53  instruction is  XIC O:13.0/11 and OTE N13:76/0 (Gate Open ) and the branch is XIC I:5.0/11and OTE N13:76/1 (Gate Fault) next branch is XIC N13:3/11 and OTE N13:76/2 (Gate Closed which this section is green or highlighted or true which ever you like) when i looked at the input XIC N13:3/11 this is what I found is that this XIC is on ladder four rung10 and has the following XIC T4:154/DN and branchoff that is XIC I:5.0/11(gate opened)XIC I:6.0/11(gate closed) which these two inputs are false or not lighted the output is OTL N13:3/11 and it is true which makes the previous rung true showing the gate closed. So why is the panelview showing the wrong position. I even went as far as resetting the HMI and the PLC so if anyone has a helpful hint I would greatly appreciate it.
  18. Hello, I am having an issue with FIX Dynamics Real Time Database and the database columns available within when trying to query the database. On a system running iFIX 5.0, there are 19 data columns available, LHS of attached screenshot (in the screenshot example, crystal reports is used to view the columns). However in iFIX 5.9, only 15 columns are available (RHS of attached screenshot ), how can these missing columns be made available to be accessed? Regards, John
  19. Hi everybody, I have a GT2310 communicating with the Mitsubishi F800 VFD. I am using the Freqrol 800 communication driver, connected to the RS-485 terminals of the GOT and on the F800. The comm settings are the same on both devices. I also tried to use the “auto negotiation” setup. I have communication between the two devices. I can read and write to F800 registers.   Anyways, The GT designer diagnostics is complaining about a communication error in the system alarms. The error can be reset but it will appear again.   This also happened when I created a new, empty project where just the communication was setup as described above.   Did anyone experienced the problem and how to troubleshoot / solve this?   Best regards
  20. Greeatings .   I have modicon TSX premium plc (TSX P57103) I have problem i cant connect to my plc. I have tsx pcx 1031 cable and have com port on one PC and on the second i have connector to this cable with usb. when i try xway test i have problem , the request is always 0 . Can someone help me ???
  21. iFIX restore problem

    Hi, I have .fbk backup file of iFix aplication (i mean).. When I try to restore it by "Backup&Restore Wizard" in part where I "Browse" the way to Backup file and click on "Next" is problem. Pop-up window show -> "Bad file format. The archive file may be an old version or a wrong version in header signature or is not a Proficy iFIX full backup file (.fbk)" ....  My question is = Is possible to find what of version is my backup file ??? when i suppose this error mean i have installed wrong version of iFIX sofware (my version is iFIX 5.5).. Or is no problem of my iFIX version ?  Thanks
  22. Hello         I'm new for PLC, I need to set pump turn ON/OFF  in 4 time/day every day => [8:00-8:10]a.m, [11:00-11:20]a.m, [2:00-2:10-14:10[p.m, [5:00-5:20]p.m ** I have Omron PLC CP1E-N30 , Could you advise me, please ?  
  23. Anyone with knowledge of a VBA Run-time error '4205'  Can't find the project database! VBA stops at gTagDb.GetTag  Here are some things I already tried.  Cleared the CACHE files in the project.  Deleted .CAC file in TAG folder,  Removed Watcom SQL 4.0 from ODBC User DSN.  Uninstall and Re-install RSView32 Works 7.50 and then upgraded to 7.60.  
  24. Hello i'm new in all things about plc, i do a project for school and i use a festo fc 34 plc. The plc is programmed via serial port RS232 my pc not support a serial interface and i use a RS232 to usb adapter. when a try to download the program to plc give me a error: "ERROR: Cannot access controller".  What i do wrong.  Thank you in advance and sorry for my English. Have a nice day.
  25. S7 300 Profibus fault

    Dear All, We are in need of your expert opinion. One of the nodes of our Crane's Cabin gives a station failure problem, due to which whole Crane shuts down. we have done everything from replacing Dp connectors to changing Profi cables, swapping modules with other stations, changing Power supplies but the problem remains the same. Following are the system details, 1. CPU S7 319 F3 fail safe 2. IM 153 interface module 3. OLM module for signal conversion fibre to profibus from main CPU.   We have several nodes after OLM but fault was persistent with 3 nodes. After comprehensive working, it came down to just one but still not diagnosed. I will also upload the diagnostic buffer if needed.