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  1. We have a Panelview Plus 600. One of our panels is labeled "Motor Control," in charge of turning on/off different pumps. The problem is while the system is running, clicking the on/off button will not turn any pump off. When the system is shut down, the pumps can be turned on and off but not when the system is running. I'm trying to shut off one pump without shutting the whole line down. Any help is appreciated. Thanks.
  2. Elecrical Control Panel

    Which type of electrical panel is most reliable, give some idea about that ..?
  3. PCS7 with S7-410 for Dummies

    I just need to understand a little bit more about the PCS7 architecture, if someone could point me to a document or a video or something, or just give me a few sentences to break it down it would be greatly appreciated. The reason being, we have a quote that we are working on for a customer over seas and are being told to quote our equipment with an S7-410 PLC.  I am very unfamiliar with Siemens in general, but completely unfamiliar with the PCS7. Our equipment is typically if not almost always stand alone equipment that communicates discretely to the rest of the facility.  Our equipment is not part of a process line, but rather feeds the process line equipment what it needs to perform its operation. I have been led to believe that the S7-410 PLC must be part of a DCS, so it does not seem like the correct fit for our equipment.  I just want to confirm this and learn a little bit more so I can explain to our sales folks and ultimately the end user why it is the wrong option for us and our type of equipment.   Thank you!!! Heather  
  4. Hi Everyone, I have a PowerFlex 525, in Velocity Mode with a Encoder Card "25-ENC-1". We are controlling this drive via TCP/IP with a 1769-L32. Through the PLC if I try to toggle the Bit for "Pos Redefine" in A560 [Enh Control Word] it instantly turns back to 0. But through the Parameter List Editor I am able to toggle A560. For My function I need to have the drive in Velocity Mode, If I change the drive to Position Mode I am able to toggle "Pos Redefine"   Any Thoughts would be great      
  5. Hi guys, been using this site for a long time, it has come in handy alot. However I have recently taken on my first servo project, heres an overview of the project We have a filling machine that has a separate dosing system to the filler head. It used to keep the dosing in time by adjusting a 0-10v signal to an inverter to make sure that a flag makes a sensor in a set window. I have installed an encoder on the filling head and an mpl servo to the dosing. I have then used an MAPC instruction to follow the encoder, the cam is 0-360 and it follows a straight linear line. I have installed of this as a temporary set up on one of the filling machines (we have 2) and it is working perfectly. I have now installed this on the second machine as a permanent set up with a panelview plus 7, L71 cpu. However it is giving a very strange problem on first power up, the encoder is giving the exact same position as before it was powered down. however as soon as the MAPC executes the servo axis  faults, giving an overspeed fault. the servo doesnt even look like its attempting to move (however it is through a 10-1 gearbox). if i then home the encoder it then runs absolutely perfectly until it is powered down again. I am beginning to think it may be to do with the master lock and cam lock position, as the cycle stop position of the two machines are different. however I just cant seem to get my head around i the difference between them.   Hopefully that makes sense any help would be greatly appreciated Thanks Rhys   c1_dosing.ACD
  6. Hi, Is there any setup to manage alarms in one PLC from multiple CX-Supervisor runtimes running on different computers? If I get an alarm, it shows up on both runtimes. If I acknowledge from one runtime, I also want it to be gone from the list in the other runtimes.
  7. Hi All. i got a problem when accessing local reporting service website using microsoft web browser control at HMI. it showing only half of page. when i open the website from internet explorer at same server where i develope HMI, i got no issue. please your advice. thank you.
  8. FC1 Two hand anti tie down

    Version 1.0.0

    130 downloads

    Logic takes two inputs (I0.0, I0.1), debounces each (T0, T1), looks for actuation during a timed period (T2), and provides validation (M20.0). This logic is not designed, nor intended, to replace the use of any OSHA required two-hand safety control relay. It is provided for the sole purpose of it's educational value.
  9. FC1 Two hand anti tie down View File Logic takes two inputs (I0.0, I0.1), debounces each (T0, T1), looks for actuation during a timed period (T2), and provides validation (M20.0). This logic is not designed, nor intended, to replace the use of any OSHA required two-hand safety control relay. It is provided for the sole purpose of it's educational value. Submitter pop29684 Submitted 03/22/16 Category PLC Sample Code
  10. I need to learn about position control for 2 axis with a QD75MH2 module. I know how the basics about programming with the Q Series PLC but I've never done any positioning control. I'm having a really hard time understanding the program I have to modify and I don't know where to start. Is there any course you might recommend? Even if I have to pay for it. Thanks.
  11. PAROCK1 for HMI/SCADA View File Now a software solution is available for your Modbus (MB) needs in Rockwell/Allen-Bradley Control Logix or Compact Logix (Clgx) family processors, instead of a traditional 3rd party hardware like Prosoft MVI-56, Molex SST-SR4-CLX-RLL etc.  It is an Add-on instruction (AOI) for PLC/PAC firmware v16 or later, (other solutions are available for pre v16 systems).  For hardware interface, use PLC’s channel 0 (serial) or TCP/IP Interface module(s) to have as many MB TCP/IP devices or serial devices.  (Some limits apply based on system configurations, Comm. settings depending on HW used.) Connect any MB Client/Master or Server/Slave device(s) to your CLgx PLC, including flow computers, analyzers, VFDs, Power Monitors, Level gauges, Smart I/O, etc.  All the MB public/native function codes are supported.  32-Bit integers/floats as single entity are supported with byte and word level swapping. A separate utility automates the data mapping to your PLC logic.  Features -Serial Master (BASIC required Option); TCP; Slave; Redundancy; More than 5000 accumulative registers; MB CFC (Custom/Private Function Code) Support; Data mapping too – Between PAROCK1 & your PLC logic; Packaged with Rockwell; TCP/IP Interface Module; Volume Discounts; Annual Support Requirements -Rockwell/AB-CLgx processor with v16 or later.  Contact PCI for earlier versions. -If using CPU’s Chan0, you cannot use Chan0 for any other user mode activity. You can use it for non-user mode activities -TCP/IP Interface Modules from Rockwell/AB supported, are: -1756-EN2xx ControlLogix® Ethernet/IP communication modules, firmware revision 5.007 or later -1756-EWEB ControlLogix Ethernet/IP web server module, firmware revision 4.006 or later -1768-EWEB CompactLogix Ethernet/IP web server module, firmware revision 1.002 or later -1769-L30ER, 1769-L30ERM, 1769-L30ER-NSE, 1769-L33ER, 1769-L33ERM, and 1769-L36ERM CompactLogix controllers, firmware revision 20.011 or later -1769-L24ER-QB1B, 1769-L24ER-QBFC1B, 1769-L27ERM-QBFC1B CompactLogix controllers, firmware revision 20.011 or later -1769-L16ER, 1769-L18ER, 1769-L18ERM CompactLogix controllers, firmware revision 20.011 or later Other Related Services/Items -Custom PLC Add-on instructions building -PLC upgrades, troubleshooting, applications -PC Windows, iOS5, Linux, Mobile devices Comm. Drivers -Custom development, Technology Transfer Services  -Other Non-AB communication drivers for serial or TCP  -Full control system integration, training, architecture design This driver can be conviniently used with Visual Studio in development of complete large scale complex HMI/SCADA Systems. It can be used to perform advanced reporting MES, analytics, IoT, Big data type apps. One example is available to download here For More Info Overview of Parijat Drivers: Click here  Additional supporting Info about Parijat Drivers:Click here Complete Related Driver options: Click here     Submitter Scadadoctor Submitted 03/10/16 Category Other PLC Demo Software
  12. C200HW-MC402.pdf View File C200HW-MC402-E Motion Control Unit Operation Manual Produced June 2001 Submitter IO_Rack Submitted 03/09/16 Category Manuals
  13. C200HW-MC402.pdf

    Version 1.0.0

    23 downloads

    C200HW-MC402-E Motion Control Unit Operation Manual Produced June 2001
  14. Hey guys, first post!  Friends at Practical Machinist sent me over here b/c we were stumped.   I have a Mitsubishi 500M control CNC machine.  There is a section of the ladders that i don't understand, and Mitsubishi couldn't help, and the OEM is defunct.  I do not have a hardcopy of the ladder circuits. I have an output , [Y13], that i can't get to turn on because of an internal relay | M453 |       see pic 1 When i searched for relay M453, it seems as if it's in some sort of array function.  see pic 2 None of the relays from M448 thru M512 ever turn on.  I understand that all these are controlled thru this circuit, but i have no clue what is going on with the R registers, and how the heck these internal relays can be turned on. Can you guys help explain?   Thanks!
  15. Sequencer Input

    I have a program using the SQO instruction. However, I am looking to control my program with a sequencer input. I have never used the sequencer input before and I have 16 sensors to move cylinders using the sqo.
  16. I forgot how to do this. If I put in let's say 1234569632<cr><lf> how do I store the carriage return line feed along with the number in my ST file??? 1234569632(chr$13)(chr$10) something like this, but can't remember. Thanks
  17. Good day, I´m helping with small project and currently i am stuck because of this problem. And I hope you can help me out. I´m using PowerFlex 525 connected with AB CompactLogix 1769-33ER PLC via EtherNet/IP. Connection is working, I can read and write values from/to 525. To configure both devices i´m using RSLogix 5000. 1) First problem occurs after I loaded configuration to 525 and it´s, that 525 keeps overwriting values of Accel and Decel Time 1. It happens when i directly change parameters in Module Properties (online) or after I upload configuration to device. It happens even if i set parameters directly to 525 with its HMI panel. - I kinda get around this problem when i use Accel/Decel Time 2 for Step logic, but if i send direct reference value motor still jump to it and that is not good, especially when changing direction of rotation. 2) Second problem is that I cant get Speed Sources and Start References right. Usually Is working only option 1 and others are not, or they are doing something else that they should. For better imagination this is what i want to do: I have 3-state switch (left = 1 ON(DigIn TrmBlk 02), 2 OFF; center = 1 OFF, 2 OFF; right = 1 OFF, 2 ON(DigIn TrmBlk 03)), In center position I want to control 525 with EtherNet (already working when: Start 1 AND Speed 1 = EtherNet/IP). In left position I want to control motor directly with Drive Pot and In left position a want to start Step Logic (which i have already set) - Funny thing, If I set Start 1 = Ethernet, Speed 1 = Step, Start 2,3 = DigIn, Speed 2,3 = Drive Pot then in all three position motor goes in Step logic.. Or when i get left and right position working then Ethernet is blocked.. and this kind of things.. I Attach print-screen of my current settings, if you need something more just, tell me. Thank you for your time, and I hope someone will be able to help me.
  18. Automation professionals, I would like to read the display values of a red lion DP700 in a control logix PLC. I was able to successfully integrate both devices through EtherNet / IP and I am geting the corresponding values in a DINT register in the PLC. But the problem is that the value in the PLC register is not in the same format as in the DP700 display. The display reads the length of a product in inches like 288.484 etc. Where as the value in the register is a 10 digit number like 1133526516. For sure, there is a definite correlation between these two values but I am not able to figure out the exact relationship as a function of a formula. I have given below 25 data pairs for your analysis. I tried to find out the scaling factor (slope and offset). The scaling that I found fit the first 10 records but did not fit the remaining 15 records Can you help me to find out the relationship between the ? # DP700 PLC register 1 288484 1133526516 2 288627 1133531202 3 288631 1133531333 4 288739 1133534872 5 288741 1133534937 6 288742 1133534970 7 288746 1133535101 8 288757 1133535461 9 288776 1133536084 10 288796 1133536739 11 241060 1131482972 12 241043 1131481858 13 241027 1131480809 14 241032 1131481137 15 241055 1131482644 16 241038 1131481530 17 241078 1131484152 18 241025 1131480678 19 241030 1131481006 20 241037 1131481465 21 241040 1131481661 22 241023 1131480547 23 241053 1131482513 24 241041 1131481727 25 241077 1131484086
  19. Sinamics G-120 Drive on Profinet

    Dear Friends, In my present project, I have a S7-1500 PLC & 3 Nos, Sinamics VFDs(PM-240s) with Profinet ports.(CU-240E -2PN) The drives and PLCs are on the same Profinet network. I wish to know the essentials of controlling the command and speed reference of these drives directly from the PLC on profinet. Reading the help in TIA portal got me nowhere its all about Telegrams and things that I haven't figured out yet Thanks for looking in; I shall greatly value all help and advice.
  20. B&R plc, motion control, CNC

    Hi all. I have a B&R PP420 panel, some I/O on the X2X and 4 Acopos servodrives /servomotors. Successfully created and tested 4 axes, they work OK, control via NCtest or X2X IN, or PP420 display. But creating CNC system is the problem... On NCtest, I have errors, and no move. Error 7742: ACP10_MC FB error or aborted Info: Axis Index [0] Info: ACP10_MC FB error number [29226] Info: Command aborted [0] Info: ACP10_MC FB number [1] = MC_BR_MoveCyclicPosition (cyc. pos.) On SDM, axis error: 32274 Network coupling: The broadcast channel was not configured Can someone help? Thanks.svinaga@yahoo.com Foto errors.pdf
  21. CJ1W-TC001 PID question

    What is Omron naming convention for PID settings? I need to adjust the upper MV limits for PID running on CJ1W-TC001 installed on CJ1M-CPU13. Looking at the CJ1W-TC001 Operation Manual I am not really sure which values would these be. I guess Omron naming nomenclature is a bit different than what I am used to. It seems that the Manipulated Value Monitor is just feedback, which value would I need to set or modify to adjust the upper MV limit?
  22. Hello All, I want to read data from a Control Logix PLC, into a PLC5/60, using Ethernet and a MSG instruction in the PLC5. When verifying the MSG instruction in the PLC5, I get an error message. "Target Address in invalid". Once I figure out how to do this I need to replicate it in another PLC5. Scope is to read the status of 4 paint pumps controlled by the CLX. If any of the 4 stop, the PLC5 needs to know, because it is controlling the paint application equipment. Source data resides in a Control Logix 1756-L63. The tag is INT type, 4 elements long, and the name is PUMP_STS_B2. The IP address of the CLX is 4.2.6.230. There are 2 ENBT cards, one in slot 1, and the other in slot 3. 4.2.6.230 is slot 3. PLC2,5 / SLC Mapping has been created in the CLX. File=421 Name PUMP_STS_B1 and File=422 Name Pump_STS_B2. The file mappings represent a binary file created in each of the PLC5's B421:0~4 in Booth 1, and B422:0~4 in Booth 2. The PLC5/60 is Enhanced series E model using the Ethernet side card. The IP address of the PLC5 is 3.26.5.61. I also created MG file types in each of the PLC5/60. MG420:0~19 in each processor. This was necessary to use the MSG instruction in the PLC5. I have searched the forums for examples of how to do this with no solid results. I am trying to follow the best practices of reading the data into my PLC so anyone who follows can tell where it is coming from. While the IP addresses are not closely related they should be able to communicate. I say this because all of our PC's are on the 4.2.6.XXX network on a 255.255.252.0 sub net and we have no issue communicating with the 3.26.5.61 IP address. Any help and advice would be greatly appreciated. Regards, Mike Carter
  23. I'm having a bit of difficulty with the MSG function on a logix5000. I'm simply trying to get a REAL value ("BH5_Flow") out of another logix5000 and assign it to a tag in the PLC. I've created a MSG function and created a new tag "BH_5_Flow_MSG" for the message, and created "BH5_Flow_M" for the value that will come from the MSG function. When I click the "..." button to bring up the config, I put the following in: Message Type: CIP Data Table ReadSource Element: BH5_FLOWNumber Of Elements: 1Destination Element: BH5_FLOW_MIn the PATH tab, i then put the following in: Path: LocalENB, 2, [iP ADDRESS OF SOURCE MACHINE]When I test the edits, I then get the ERR bit activate with error 16#0004 when the message rung runs. Anyone got any ideas where Im going wrong? I've practically copied another MSG instruction from further up the ladder but it doesn't seem to work
  24. Hello guys, i would like to know if is possible keep always active the run command in a vf drive and for stopping the motor only send 0 reference. It´s possible??? because I want to program a ramp function in my plc for start and stop one motor. could someone tell me how to do this type of control please?.
  25. Hi, I have a problem with my BC9020 and hope that someone can help me. I managed to set the IP adress of my PLC in the 10.2.5... add a root, run a program and make the PLC working for a while. I then tried another program, a new one... and now that I want to re-read the first program, Twincat System Manager doesn't allow me to enter in the "run mode" and stays in "config mode". It also has lost the IP address I set (10.2.5.....) and came back to the 172.16.22... (manufacturer settings) I cannot determine if the problem is in the PLC Control or In System Manager... This is my method to change the IP *** IP config *** 1) Reset the PLC First I place the end terminal next to the PLC. I set the DIP switches 1,6,7 to ON, power on the PLC and power off. I set the DIP switches 2,6,7 to ON, power on the PLC and power off. I set the DIP switches 1,2,6,7 to ON, power on the PLC and power off. 2) Set my PLC on the same AMS than my own IP (172.16.22...1.1) 3) In System Manager, add a new route 4) change the setting in I/O Configuration -> I/O Device -> Device 2(BX9000) -> clic on BX9000 define "set IP Address" to Manual define " IP Address" to 10.2.5...., the AMS change automatically. Press the configuration button and then Ctrl+F4 (run mode) This method worked but seems not to be the best... If you have any Ideas ? or questions? Thank you in advance Gregi