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  1. Hello everyone,   I'm seeking recommendations for training programs or resources focused on building control panels. I have a basic understanding but want to enhance my skills in design, wiring, components, safety, and troubleshooting.   If you have attended any reputable hands-on training programs or know of online courses, I would greatly appreciate your suggestions. Any personal experiences or tips are also welcome.   Thank you for your assistance!   Best regards,
  2. Hello, has anyone noticed that plenty (not all) forum posts are changed to quotes from TWControls? What is happening here?  Hopefully only a momentary breakdown  
  3. Hi from Colorado, Panel Builders @ MRPLC~ I bought a custom 508A assembly from a UL shop (277/480v 3 phase). The prototype didn't work out very well so I'm revising the design for next time. Before I present my "red line" revisions to the fabricator, could someone advise if I'm OK to simplify part of the work in a particular way? I just need to make sure my simplification doesn't run afoul of the 508A standard. My clients requested that a ten watt 120vAC amber LED (distant from the 508A cabinet) should light up whenever the 3 phase bus is energized. The panel fabricator provided an SSR solid state relay to close whenever 277v shows up across the "input" terminals & they fused the 277v hot for the input so that's all good. The "output" terminal is "single pole normally open", rated for 10 amps. The power that I'm sending in from outside the cabinet is from a small UPS system where the inverter is rated for 250VA's--so it can't deliver more than two amps @ 120vAC.  It seems to me that I don't need the series fuse that the shop provided to protect the 10 amp rating on the SSR--since my input power is already current limited. It also seems that I don't need to bring the associated single phase neutral wire into the 508A cabinet at all--since the neutral is never switched & it's doing nothing inside the 3 ph. assembly. If I revise the drawings along these lines, I'll eliminate two terminal blocks, a cc fuse/fuse holder & some wire...and this part of the assembly will be simpler & more intuitive.  Basically, I want to treat the SSR like a switch leg for the light, running only a 120v hot wire to & from the SSR output terminals. I don't want to revise the drawings, however, unless I'm sure the fabricator won't have to change them back to comply with UL 508A. I don't own the UL "standard" document & I don't know the peculiarities...but I'm sure some of the forum members do.  Should I add signage to explain that the 120v hot must be current limited or OCPD protected before it enters the 3 phase cabinet? Thanks in advance for any coaching or suggestions.      
  4. control panel for sale

    Hi all, Hope everyone is doing well. I'm currently in the process of starting a home based control panel shop. I have about 8 years of control panel building experience and about 2-3 years of being shop team lead/design engineering. I have been planning this for years and now I have my shop full of necessary tools and material to build small/medium sized panels. I have gone through all the training and examination(which was not easy) to be able to produce UL508A approved panels. My goal is to produce a steady work load with great quality. Now I just need an opportunity with customers which I find to be the hard part. I have been contacting local industries but haven't had any luck. If anyone out there is seeking control panels built at a good competitive rate please advice.
  5. We are seeking a Control Panel builder in the SE Michigan area. We can supply the drawings, components, enclosure, etc. Typical panels include PLC, HMI, VFDs, and standard components. Please contact us if interested. We can send more details as needed. We typically need 20-30 panels in a year.
  6. Hi All, I'm new to using PLC, and my background is majorly programming. I am learning how to control a PLC over the internet using HTTP or TCP/IP. I have a Mitsubishi PLC Melsec FX-5U 32MR and my requirement is, I want to send create a setup where the PLC works more like a Client on the network and reads values from the server (which is a computer). The outputs on the PLC are controlled by the values on the database in server.  So, lets assume I have a value like this on the server "1,0,0,1,0,1", it should translate like below: Y0 = 1 Y1 = 0 Y2 = 0 Y3 = 1 Y4 = 0 Y5 = 1 Is there any guidance where I can read through and learn how to do this. I would prefer doing it by ST programming and not Ladder.
  7. Logic issue, or problem with Control Expert 14.1?   Pop-up box, followed by Control Expert crash.  PLC seems to be running fine. "Control Expert Fatal Error" "The thread tried to divide an integer value by an integer divisor of zero" Anybody seen this before?  Corrupt file?  Reboot?  Uninstall/reinstall?
  8.  I've been debating whether to stay at my current employer who uses Emerson PAC software, vs going back to a similar company that uses Rockwell (compact/control logix) mainly because A-B is used by most companies around here. I work as a technical temp, usually 12 month contract jobs. Learning the Emerson PAC (aka Prophecy) seems to be a waste of time, since I am not aware of any companies that use it, other than my current employer. My placement company is pushing back, but I know I am correct. I do not have hard numbers, but I've been around the industry for 20+ yers, and have only seen 1 company use Emerson.   Does any one agree or disagree, or have some circumstantial evidence of the actual market share of A-B vs Emerson. I am mainly working in the Auto industry, in Michigan. Just looking at this site, there are 3200 postings for GE and Emerson combined, vs 58,000 postings for A-B. 
  9. i just got my NX1p2-1140DT controller with a R88D-KN04-ECT. i conneted every thing and directy got the 87 message on the display. i found out dat is becous wrong wiring I dont have the I/o cable incallt with omron they where saying that i don't need it and i can controll the motor controller full via ethercat. i already try to change to pdo mapping. what am i doing wrong? can someone help me? is it indeed true i dont need the i/o cable  thanks in advance for helping.
  10. Array A INT[32] Array Index B INT Destination C INT I am trying to move an Array (A) Element (A[2]) using a symbol (B) in ladder into a destination symbol (C) C = A [ B ] Result: ERROR: Array Index of Operand 1 out of range at rung 1 ( 6, 0 ).  The documentation suggests that it is possible, but I am unsure if there is something I am doing incorrectly. Note* Fixed indexing works with no errors Is there another method to accomplish this?   PLC : CJ2M CPU31 CX- Programmer: Verion 9.74 Update 1: If I go online to the PLC It does look like the array look up is working. Is the issue with the mov block? Update 2: I changed the memory locations which has caused a different error to appear. This error is clearer but does not explain the manual excerpt I posted further up ERROR: Only the constant can be specified for the index of the array.  at rung 5 ( 6, 0 ).  Update 3: Solution 1 I managed to hack together a proof of concept using pointers and indirect offsets  Update 4: Solution 2 For some strange reason things work as expected inside of the function blocks so I made one where the array is In-Out and with an input and output respectively. Note* External reference to pointers inside of the function block produced an error. Function block Logic     Update 5: Solution 3 Now I feel like I am going crazy, I tried just the original code again and it works... I have no idea why and if it was not for all the documentation I would be lost as to why it works now... Update 6: Conclusion It seems to have array indexing work the array index must exist in the D Memory Block. The reason it did not work above is because I somehow had a MOVR block when I tested after moving all the variables to the D Memory Block. I hope this journey helps someone else :)
  11. Hi! I hope you could help me with the problem I've been having with this HMI. Usually I use the Instruction-based alarms (ALMD) in the program of my PLC Controller (ControlLogix 5580) to be able to send Alarm Messages to my View Designer Panel View. However, on this new HMI I'm getting the alarm trigger on the Panelview (I get the prompt on the Alarm Summary, and get the Alarm TAG of the ALMD Instruction associated with the alarm), but for some reason the Alarm Message is on blank. It´s the same for all the alarms on the controller. I checked again and the "Message" parameter of the ALMD is configurated, and even test just typing "a" as an Alarm Message to see if it was that the string was too long, but even with that the message didn't show up. Can you help me understand what I'm doing wrong?
  12. "PLC No Response" NB HMI Omron

    Hello Everybody, I continued to work on project this morning but I seem to be plagued with the "PLC No Response" error. This error will only come up when I assign a PLC address to a particular object.  I have followed the steps in the post(https://forums.mrplc.com/index.php?/topic/39885-nb-designer-hmi-plc-no-response-error-solved/) to try and clear the error but am having no luck. In the screenshot I have assigned the large "Start Process" as a bit button with the write address being W50.00. When the button is pressed it should trigger a bit in the PLC but this is when the error appears. During this test I am connected to the PLC and in run mode with the PLC and HMI address assigned correctly. I have read and followed the section in the manual regarding "PLC No Response" but still no positive results.  I just want to check that there is nothing I have done at a programmer end that could cause these issues. I am happy to provide files. Thanks, Ryan  
  13. CP1W TS001

    Hai, I have problem with my CP1W TS001, suddenly reading result always #7FFE.  i use CP1E-N60 and 2 expansion module, AD041 and TS001. I put TS001 after AD041 then my program code as follows : mov #8051 105 mov 7 D20 mov 8 D22 the reasult at D20 & D22 always #7FFE could someone help me to solve this problem?
  14. Hi,   I am attempting to download a Vijeo designer application to a remotely situated Magelis HMI over the cloud by means of a VPN. Vijeo designer's built-in help indicates that this is possible and has provided an example.  BTW, I am using Vijeo Designer basic v1.1 & the HMI model is GXU3512.   However, I find the fields for router IP and TCP port nos. all deactivated  
  15. Hello. I am writing a function block and i am getting the following error: ERROR: STRING type or an Input Output variable is not supported by the PLC of this unit version. Check the unit version in program check options. When i try to remove the string i get error: instruction is not available for current plc Is there somewhere where i can see which instructions i can use? Or is it not the string or one of my in or outputs I am doing something wrong with?   Kind regards, Ralf  
  16. Q02CPU Error 2200

    Hi All; Trying to make a backup of a Q02CPU.  Used GXWorks2 to get the program and parameter files from the working CPU.  The System is on an 8-slot rack with mixed IO including a ProfiBus module (QJ71). Got a new CPU, powered down the system and installed it after setting the DIP switches the same as the working one (2 and 3 both on, others off). Power on system. Download the program and parameters to the unit, have the ERR LED blinking and the CPU will not run.  PLC Diagnostics show this 2200 error, which when I look it up in the book starts talking about 'drives', which I find out have something to do with the DIP switches.  The combination of switches 2 and 3 indicate the parameters are to be stored in Standard ROM (Drive 4), but apparently this is not happening when I do the download of the program and parameters.   Is there a specific procedure I need to follow to put the parameters into Standard ROM (Drive 4)? Or, did I get a replacement CPU that is either A)Bad or B)does not have this Standard ROM? Or...?   Any assistance would be appreciated.   CPRenaud
  17. Hi all,I'm completely new to ASCII and trying to figure out where I'm going wrong here.Application: I need to send 2d barcode data to a KGK Jet model CCS3000L Inkjet printer. Only protocol possibility is ASCII. PLC I have is a Micro850, and the only port option for ASCII is the serial port. I modified one end of a 2707-NC11 cable to connect PLC TxD to printer RxD, PLC RxD to Printer TxD, and PLC SG to Printer SG. I jumpered CTS and RTS at the printer connector, and the 2707 cable I'm using doesn't have wires on the Micro850 CTS or RTS pins.Printer company verified that I can just jumper RTS and CTS on their side and not connect their DTR and DSR pins (since I'm not using hardware handshaking). I don't really need any flow control for the application ( I don't think...again, ASCII noob here).Do the CTS and RTS on the PLC side need to be jumpered? Does the DCD pin need to be jumpered or connected to something if I'm not using handshaking?I downloaded the Micro800 ASCII read and write functions and function blocks from Rockwell library, and they seem to be working, except that I keep getting ABL error id "7". This error states, "Cannot complete ASCII send or receive because channel configuration has been shut down using the channel configuration dialog box." I have the serial port enabled and configured to ASCII, no handshaking, baud 9600 same as printer, no parity check, 1 stop bit, character length of 8.Any help in pointing out what I'm doing wrong or things to try would be greatly appreciated!   ASCII_TEST.ccwsln
  18. Trying to log into NA HMI, NA5-7U001B  Direct, using USB or Ethernet.  All attempts failed .. tho, it was easy to log into the NJ Controller, direct, with USB or Ethernet using the same PC. Then a window popped up.. saying the firmware needed updating in the HMI, and suggested launching the "update" from the same window... Then, after a few minutes.  a "update failed" was displayed on the window.. and the HMI screen changed to this: ..and the green LED went RED ... aaaaagh!   HMI no longer works... any idea why this happened, or the failure to log in happened.. or, what it will take to fix it? Please tell me it was something Omron did .... Thanks Much, Regards, ,Michael PS:  additional info..  I was using Sysmac Studio Version 1.1 .. because I could log in to the CPU (USB and Ethernet) and not the HMI.. I changed to another PC with Sysmac Studio Version 1.17 .. Now I was only able to log into the CPU with Ethernet.. USB login failed. .. and, so did any attempt to log in to the HMI (USB or Ethernet) It looks like if you use a new version of Sysmac.. better not have a device with  "old firmware" ..  I think it was the V1.17 that presented the window suggesting the Firmware Update ...  sigh!
  19. Motion Control

    Hi Everyone.   I have been tasked with changing out an older Flex Drive servo drive to a more modern Micro Flex drive in a machine that has an Omron CQM1H-CPU51 PLC.  I'm having a few issues but hope that i can gain some clarity around at least one of the hurdles Im facing from here. Biggest issue for me at this moment is My work hasn't yet purchased a programming lead for this PLC (or even the bits required to make one myself) but i have a feeling the control for the Servo is done via motion control in the PLC.  Question here is, if changing from one servo drive to another type, will the motion control code need to be updated to work with the new servo drive?  I have very limited experience with motion control itself at this stage so I'm a bit lost when it comes to these sort of details. Regards Kiwi_man82
  20. CP1E won't connect or run program

    Hi there! Today a CP1E-E10DR-D suddenly stopped working. RUN led was off and I couldn't connect to it via USB getting this error: "Selected port does not exist. Select proper port number from Change PLC dialog and press OK button", and automatic online function didn't work as well(it's not a cable/driver problem since I successfully connected to a CJ2 CPU using same cable and PC). Since I also tried to connect with the CPU outside the control cabinet with no success, I asume there is something wrong at hardware level.  My question is, have you ever faced something like this? My plan is to try to revive it somehow (maybe trying to locate any defective component in the PCBs or something). So I was just wondering if you have any advice in order to achieve it.  Thanks in advance!
  21. Dear forum, I am facing a trouble at the moment and hoping somebody can assist. I have one HMI software, GT Designer 3, HMI: GS2107 and/or GT2107, the software works so far so fine. The software is used on several products, I dont want to maintain two or even more software versions. Two serial devices are connect: 1x MODBUS RS-485 1x MODBUS RS-232. The data transfer is done via DDT, no direct calls. The DDT transfer the MODBUS address to the internal GD-Registers. The GD-Registers are used within the HMI. My trouble is that in some cases, there is no RS-232 device connected. This creates time outs, slows down the HMI and its just not nice looking (I have a warning implemented "WARNING NO CONNECTION TO SERIAL DEVICE RS-232". Is there a way, that I can select (retained) that the RS-232 is connected / or not? Once the software is configured "NO RS-232 CONNECTED" I can handle the rest of the software.   Anybody an idea how to do this? Many thanks.
  22. Omron NB Software

    I am facing the error while compiling the program , there is only 1 error , but not able to figure what is the actual error. Please suggest and support.
  23. I have set up a timer in exostructure expert basic and am trying to get the contdown value from the preset of 20 to show in vijeo designer but it tells me the %tm0.v is read only and cant find the variable in Vijeo designer to show it. Does anyone know how to do this?  
  24. Hi guys. I was getting Coordinates error popped up everytime I tried to go the page. If click OK, everything is normal and can operate as usual. Just wondering how to eliminate and what causing this error. Thanks!  
  25. I am attempting to download a Vijeo designer application to a remotely situated Magelis HMI over the cloud by means of a VPN. Vijeo designer's built-in help indicates that this is possible and has provided an example.  BTW, I am using Vijeo Designer basic v1.1 & the HMI model is GXU3512.   However, I find the fields for router IP and TCP port nos. all deactivated. How to get pass this roadblock? I'll appreciate any suggestions.   Thanks a million