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  1. Hello everyone! Im hoping someone could shed some light on a issue im having. Im having issues with a 1794 ow8 output module. This module is used to control 8 hydraulic cylinders that push biomass into a burner. The overall problem is that roughly once every couple months a output will short in the on state and force a coil on, activating the vavle full time and burning out the coil. Each seperate output is fused on the module with a 2a fuse and each modules incoming power is also fused at 2a. The output that is shorted did not blow its fuse. The 'ON' light is not activated but 120v still runs through it. Since each valve has 2 coils and one is forced 'on' the main fuse will blow once the second half of the valve is activated because the valve is fighting itself. It is not just this one module, this happens on other modules that serve the same funtion as well. This is a contractor installed system but they have been no help so im left trying to figure it out. Could my seperate inputs be fused too high at 2a for this type of card. These are parker valves 120v 60hz with a max 1500psi pushing wet hog/chips. Any suggestions would be really appreciated!
  2. Cimplicity 7,5

    Good Day There is a SCADA Cimplicity and controller Control logix 5561 AB. Communication between them is organized via Ethernet IP. It is necessary to transfer some tags from the Cimplicity to the controller Control Logix. How to do it better? Through Rslinx DDE OPC or write scripts in the Cimplicity? 
  3. 1.Can anyone say how can i communicate control logix plc with ethernet to serial converter. here i am not having any eds file.
  4. RC servo motor sg90

    I new to the Cx-programmer. I'm facing a problem where i need make the servo motor go to certain direction and stop at the direction until other signal is sensed. Is there any instruction which can be used to do the ladder diagram? is it using PWM instruction? Is my servo motor (sg90) suitable for PLC ? do i need motor driver for this servo motor? or i just have to connect to the PLC 5v ? Im using CJ1M CPU21 PLC module. Im doing a sorting system project that use the servo motor to slide the item to certain angle. 
  5. Does anyone here use this? Control Draw If so how useful do find it? Worth spending the time on learning or better off with another product? If so what? My application is going to be for in-house management and design of control systems for a food manufacturing plant.   Thanks.
  6. I've been building a contraption with linear rails and stepper motors. It has an X, Y, and Z axis. I'm using Velocio PLCs to control the motors which seems to be work well so far. I understand these are not very common and my question are related to general motion control, not Velocio programming specifically. Since I'm new to PLCs, programming, and stepper motion I thought I'd ask for some input instead of trying to reinvent the wheel. I'm to the point in the build where I'll be adding emergency stop/limit switches and am wondering how to go about writing the program; if there's an "industry standard" way to go about it. I figure the PLC will check to see if any switch is active. If one is, drive the motor away from it till it's inactive and store the location. If one is not, drive the motor until a switch activates then back off a until it's inactive and store the location. Drive the motor to the other limit of the axis (the number of steps should be known) to activate the switch, back off and store location. Rinse and repeat for the other axes. Is my approach about right?
  7. Hello, I am currently working on programming my first sortation system.  Attached is a blue print of the in feed conveyors and their loadout lines.  As boxes merge together they will be scanned by the barcode scanner.  From there we will be told which lane each box must go down, from the WCS.   My question is, without encoders, what would be the best way to control this system? Counting the packages as they pass through the photoeye? Or setting timers?   Thanks, James Sorting Conveyor Layout.pdf
  8. On-Off Temperature control

    Hi, i'm actually working on a project with a CPU33 CJ2M and a external analog output CJ1W-AD04U I'm trying to read the informations coming from a PT100 sensor and control a valve which act on the temperature. i'm kind of lost in this project because it's my "first time" with Omron ! Which function block must i use or how must i program this would you show me example ?  Thank you for the help guys.
  9. CJ2M-CPU32 and CJ1W-TC002 help

    Hi everyone. l have a project with omron plc but l dont know omron. l have CJ2M-CPU32 and CJ1W-TC002 also input and output units. do you have a example temperature control programme for this device ? 
  10. AnyViz is probably the easiest way to monitor, operate and analyze your PLC remotely, thanks to the cloud from any location. No need of additional hardware or software licenses. More info at www.anyviz.de Functions: Real-time process data visualization with just a few clicks Record and analyze machine data easily Targeted Condition Monitoring Remote control - from anywhere in the world Connecting machines, beyond location boundaries Access with any modern browser and any kind of device like notebook or smartphone Have a look at our YouTube Channel to see AnyViz in action.
  11. Particulate Measurement In CX Programmer?

    I am currently in the process of an efficiency project for a company looking to measure at what point their process starts to create particulate (in this case, smoke) so we can accurately defer the smoke into a combustion chamber to be burnt off. My question is, is it possible to use the Dywer SERIES PMT2 Particulate Transmitter for our measurements using a CJ2M-CPU33 Omron Controller and CX Programmer. http://www.dwyer-inst.com/PDF_files/PDS/DS_PMT2Rev.1.pdf If we can use this, I am wondering which cards I would have to get for communication to this transmitter? CUrrently I have analog in and out, (DA041 and AD081-V1), and digital in and out, (ID211 and OC201). Any information on getting this sensor set up is appreciated. I am not familiar with this type of process control. *****FYI If this is not the correct topic to post this, please move it to the correct one.*****
  12. I'm looking for some general information about different types of vibration/temperature sensors. What type, brand, model number, etc. will best fit my application.  Scenario: I want to monitor the vibration and temperature of multiple motors and gearboxes for a large overhead conveyor system. If an oil leak occurs and temperature increases, I want to see a temp. alert via a HMI. If a something mechanical fails, I want to see a vibration alert via a HMI.  I've looked into sensors that stick to the outside housing of the motors or gearboxes via a magnet. My concern is justifying the temperature readings. How accurate would a sensor that reads an "ambient" temperature be (compared to a thermocouple on the motor coil itself or some sort of probe)? Also, would the location of the magnet  on the motor or gearbox drastically affect the temp. or vib. readings? Has anyone had success with a similar setup? If so, what devices did you utilize? Are these systems truly beneficial?  I'm currently considering Banner's wireless products...
  13. Hello admin, Im new to PLC domain , i have one OMRON CP1E N30 with in built RS 232 port and ladder program to run in Homing and forward and reverse motion. I want to control the PLC from a computer using RS 232 communication. From what little i read from manual supplied for programming ,i came to know that there are two type of commands C mode as well as Fins commands. My doubt is whether these commands can read/write CIO memory addresses that are used to set and reset the motor enable/disable in ladder program through CX programmer software? for example: in my ladder program CIO memory address 30.00 is the motor enable/disable address so if i want to control externally from a PC to enable/disable the motor ,which commands should i use and is there a format to send these commands as well as the value. I am planning to build a GUI in Labview to cotrol the PLC via Serial RS 232 . How can i do it ? Thanks in advance.
  14. Hi everyone! I am currently using both Motion controller Q172DSCPU and Simple motion controller QD77MS for my application. I spent time for Advance synchronous control with Motion controller QD172DSCPU. However, I wonder that is there any solution to combine synchronous control and interpolation control? For example, I need controlling 4 axes consisting of 3 axes for helical interpolation and 1 axis for linear position control. The problem is that all 4 axes start and complete position at the same time. Does anybody have experience in this? please share your ideas. Thanks in advanced.  
  15. Beckhoff Control panel testing?

    I am a technician at a large repair facility and we often have Beckhoff control panel displays come in for repair. I'm having trouble using Twincat to set up the buttons on a CPxx to test the buttons and assignable leds. We have a PC running windows XP with the twincat software, a CP9035 pci card to connect the CP to the pc, i can see the PC's display on the CP and also recognize the CP in twincat, just unsure how to map testable functions to the keys on the CP. Hope this all makes sense. Hopefully there is a Twincat guru out there that knows how to do this. Thank you!!
  16. Ground Loop

    Hello everyone, I have a quick question regarding Din rails, chassis ground and ground loops. Here is where I am getting confused. I connect my back panel to earth ground which, connects my control panel chassis to earth ground. I screw din rails on my back panel. Question #1: logically, my din rails are now connected to earth ground through the screws connecting to din rails to the back panel. Am I wrong here? As I have seen in many control panels, I connect a ground terminal block to my din rail and connect it to earth ground (the terminal block couples with the din rail through metal clamps). I now use that ground terminal block as a single point source to ground all my other components in the control panel (I connect my ground terminal block to earth ground using a wire).. *** the ten thousand dollar question is Didnt I just create a ground loop between my ground terminal block mounted on the din rail and my back panel chassis ground. For one reason or another the two different location might be at slightly different potentials causing current to flow. Where is my logic off here???? Thank you
  17. hI.. I've asked for this in the past and, so far, haven't been very lucky.  Most of the projects I run into have 4 or 5 axis, lots of analog and sensor input.. or don't have the HMI part of the "Machine" I have a nice NJ 101-1000 with the NA 7 inch HMI.. along with a R88BD-KNA5L-ECT servo and a 50W  G5 motor.. type  R88M-K05030H-S2.  All On a nice rack with power supplies and some EtherCAT I/O  (It all functions .. even "MC Test Run" gets the motor to jog ..    But.. no way to "home" it.... The motor is in "rotary mode"   but... it's NOT got an Absolute encoder.. it's a incremental... sniff!     I just want it to stop on zero ..Or anywhere, and call it zero ... and make moves plus an' minus in degrees, that's all....  I assume I have to send it some signal (push button) while it's spinning that tells it it's in "Proximity" to home and it then it does something which makes it end up on zero.    I've homed a lot of linear motors (LinMot) an' they are very easy to work with.    But, Omron has 10 different homing modes .. and they aren't very well explained.  Well, they aren't explained at all in that 502 page user manual... you have to already know how to do it, in order to understand the explanation... Example:  Take the "Home Proximity Input Signal"  .. I can imagine what it might do, to help control a move to home.  I can even imagine what's making the signal .. and that somewhere there is a place where the homing parameters are set... like the "axis setting table"  .. but, it's not a Global Variable, or a Data Type .. I could imagine it gets into the system from the CN1 I/O connector? or some I/O somewhere? But.. I grow weary of imagining how this system actually works..  Building a simple working project, from a tutorial, or even downloading a simple working project (.smc2 file) and making the minor adjustments to fit my equipment ... would make all the difference in the world.   I've searched Omron's Libraries of .smc2 files.  Haven't found any yet that aren't on the level of "Top Gun" (a seriously complicated project for a 1-week training class) ... Oh there are several.. related to IAG object files .. but those Library files are not "working projects" intended to serve as a Tutorial.. they are limited projects, ready to be configured with IAG Object files, and "your" programming ... So that you can write the programs you need "faster"... which is nice... but, no help here. Somewhere out there.. is a nice simple .smc2 project file where you get to control a simple motor from the HMI  ..Preferably using an NJ CPU and a NA HMI .. home the motor.. jog the motor and input a few "go-to" positions... sigh!..   Like you would do in a One or Two Day class...   This kind of thing should be already be available in the Sysmac Library ... Thanks much for listening..  sorry about the rant.  
  18. hi all master mind   I m irfan from Pakistan   I want to drive servo motor with plc Mitsubishi fx3g.friends how create the A.pulse and B.pulse in the programming ladder for servo Drive. respected masters solve it problem with thanks
  19. schneider somachine

    hello everyone,  Im new with schneider electic , ı m planing to work with Altivar 630 variable speed drivers and i want to control it with M241 plc in somachine . but when i want to configure in somachine i could not add the driver to my hardware. is there any document about it ? or does anybody control it like this ? 
  20. Temperature controling with module

    Hello to everybody! This time I need to make a program to control temperature ... Some help? I don't know how to use an analog module, I'm just starting to working with them. The PLC I have a FX3u-32MR/ES (Mitsubishi), and I have the modules; FX3u-4AD-ADP and FX3u-4AD-PT-ADP for temperature measurement. PLEASE HELP? Have a good day!
  21. i need a example code for position control of MR-J3-20A with QD75D4 as intelligence module. and i want to see the parameter if possible  
  22. EMS provides low cost analog sensors useful for PLC analog inputs. For example the $25 temperature sensor (+/- 2%) is a useful and inexpensive way to monitor for an over temperature condition in a panel cabinet. emssensors.com AC voltage and current transmitters can be a useful way to monitor motor performance. Even the sound level sensor can be a good way to generate an alarm condition for a bearing failure.
  23. Which one Baldor Motor is best for Industrial purpose like food processing?? Please suggest .
  24. We are replacing the Old hardware from PLC to new Control logix hardware. wondering Application of IEC-61508 and IEC-61511 compliance in this brown field project. Any Thoughts ??