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Dear Sir, Kindly Tell me how to use encoder with micrologix 1400. Thanks

Hello Everyone, I am struggling with interfacing Incremental encoder with FX5U PLC, Does anyone have parameter setting and sample program for same. i am unable to fetch counts...   Encoder: 500ppr, 24V line drive, A-B phase,  PFA datasheet Hollow Shaft encoder.pdf

Hello Everyone, I am struggling with interfacing Incremental encoder with FX5U PLC, Does anyone have parameter setting and sample program for same.   Encoder: 500ppr, 24V line drive, A-B phase, 

Hello,  As the title indicates, we have a micrologix 1400 that has been installed for a long time.  Recently it faulted out on 71h and was in Remote Mode.  Do these PLCs revert to Remote Mode when in a fault condition?  We placed it back in Run Mode and everything worked fine, but how did it get to Remote Mode in the first place? Thanks,  J 

I have a "paddle wheel" style flow meter that I am trying to wire to my Micrologix 1400. It is a three wire device and there is a tag on it that says it can run at 6-36VDC. So, naturally, I thought to wire this to one of the HSC inputs of the Micrologix directly. I hooked the ( + ) on the meter to 24V, ( - ) on the meter to common, signal to the oscilloscope, and ground on the scope went to common. I see a small 60Hz sine wave @ like 5mv when the wheel is not turning. When the wheel is turning I get a small square wave but in the same mV range. It is not a nice smooth square wave either its all jumbled up with the 60Hz sine wave.  I hooked this thing up to a transmitter and scoped the signal and ( - ) in parallel with the wheel - I get a nice smooth square wave signal when the wheel turns. It is only at 4.5V though. My questions are? Why does't the paddle wheel give me what I am expecting directly? Also, what is the voltage range on the pulse that a micrologix will see? I am assuming that it will not count a wave with a 4.8V amplitude.... Thanks for your help in advanced! neech   

Hey guys, I am working on an application that tracks irregularly spaced PET bottles on a conveyor line and then blows them into boxes waiting on the side of the conveyor. I believe I have working logic, but I am having issues with the encoder at operating conveyor speeds. I believe the best logic for my project is to use a photoeye to detect the presence of a bottle (a one-shot makes sure it is only detected once), and then "store" the "presence" of the bottle in a binary file using an encoder pulse to trigger a BSL function. Using this logic, the bits in the file are analogous to a real, physical location on the conveyor, and I can just monitor specific addresses in the file where my real-world air nozzles are located. My current problem is that as my conveyor speeds increase, the PLC begins to miss pulses from the encoder. During my initial set-up, I took data at very slow speeds to experimentally determine how many pulses were between the photoeye and each air valve, but when I run at full speed, I only detect about 70% of the pulses detected at slow speeds. Not good. Althought the "skipped pulses" seem to be proportional to the detected pulses at slow speeds. I am using an encoder that only runs at 60ppr, so I would think that my PLC (MicroLogix 1200) can handle this...I did the math before I purchased the encoder and thought I found the pulses to be infrequent enough that the PLC wouldn't miss any. My 2 trains of thought: 1) I need to use an interrupt for each encoder pulse since they occur so quickly (utilizing an EII), which I am not fluent in. I can find instructions to intitially configure the EII file, but I am unsure of how you are supposed to correctly set up the ladder logic to utilize the interrupt. 2) There is an electrical issue. The encoder I bought uses pull-up resistors. The resistor value I selected only drops the detected voltage to 14V from 24V. Is it possible that the encoder does not spend enough time in the "off" state at high speeds because of this high voltage value? OR does the usage of a resistor introduce a time-lag into the system which further complicates the issue? Any help would be appreciated, Thanks!

I want to use an incremental rotary encoder with my Allen Bradley PLC to move induction motor (3 Phase) in clockwise and anticlockwise direction.Please help me with the program how to use High Speed Counter Values to move motor reverse and forward.

Hello all, I am still fairly new to this forum and PLC's in general. I am trying to connect a EA9 touch panel via Ethernet to an Allen Bradley Micro Logix 1400 PLC. I am using Ethernet over serial because I need the serial connection to program while using the touch panel. I have given the Panel the IP Address 192.168.1.20 with a subnet mask 255.255.255.0 and I have given the PLC the IP address 192.168.1.10 with a subnet mask 255.255.255.0. The panel is not communicating with the PLC and I have very little knowledge on the subject, anyone's help would be greatly appreciated. The picture on the top is from the PLC and the picture on the bottom is from the C-More program for the panel.

I have been searching on how to import logic 500 tags to connected component workbench for panel view 800 project and striking out is there a way to do it? Project is to replace optimate  OM440  HMI connected to MicroLogix 1500 with a panel view 2711R-T7T. Replacing the controler is out of the question at this point. Tom

Hello everyone!I have strange problem.I have plc, inverter (mitsubishi), incremental encoder (sick) and motor.When i set the frequency on the inverter about 1,5Hz, the plc correctly counts impulses, but every higher frequency causes the plc counts impulses incorrectly or doesnt count.  Above described things are happening at the rotation of motor in the forward direction. With a rotation of the motor to the rear, high-speed counter doesn't count the impulses.All the parameters of high-speed counters and PLC program i am sure there are right ( i'm using only instruction to start high-speed counting (HIOEN) and to enable interrupt (EI).  Input Response Time i had on "No setting" or 10micro-s and nothing.Type of encoder - A/B phase, HTL.PLC - FX5UPLC program - Gx works 3.Maybe somebody had similar problem? Maybe somebody could tell me where i need to look for the solve?   Thanks for help :)

Hello, I am currently installing a PLC control panel and due to space constraints, we will need to install the Panelview 600 HMI separate from the Micrologix. We purchased a 50ft Allen Bradley communication cable, but 50ft will not be long enough. We have about 70 to 75ft of conduit between the panel and the HMI. I would like to know what options we have for this connection. I read that for serial connection, we shouldn't go past 50ft. I understand the Micrologix 1100 has an ethernet connection and the Panelview does as well, but I'm not sure what changes would be needed in order to communicate through the ethernet port, instead of the RS-232 port. Any suggestions will be greatly appreciated.   Thanks, JCG

Have a red lion HMI G306A connected to a micrologix 1500 plc. Communication working. I want to be able to change screen through plc as well as have plc be able to read what acreen is active. Had an old panel view hooked up and can use an integer to do this one for active screen and one for screen change called for from plc. Thanks for the help on this.

I'm having problems with some explicit messages between the 1100 and the power flex 525, the message that send the commands to the 525 has the error code e6 and according to what I read the error describes Target node cannot respond because requested function is not available. Thank you for your help.Vinicius Galvão

Hello all I want to know if is possible implement the standard IEC 61499, for distributed control, in a PLC Micrologix 1500, this standard proposes use function blocks, but this blocks are different to the blocks proposes for the IEC 61499

I'm designing a PLC system in which a Micrologix 1400 talks Modbus TCP/IP with three Modbus TCP-capable SCR controllers. I've never done Ethernet/Modbus TCP communication using the 1400, so I'm asking the following questions: 1. Can I connect the 1400 PLC and the three devices to an Ethernet switch and configure Modbus TCP communication from the devices to the PLC (data collection only) ? The switch will also be connected to the customer's DCS, receiving the data from the PLC and the three devices. 2. Can I connect the Ethernet port on the1400 PLC to the Ethernet switch directly, or do I need some kind of Ethernet interface, like the 1761-NET-ENI ? 3. The system also includes an HMI, connected to the 1400 PLC by RS-232 communication. Any issues with communicating with the HMI and doing Modbus at the same time? Your help in this matter would be highly appreciated. Thanks. Ron

Hi everyone, I have a Micrologix 1400 that went out over the weekend.  First thing that happened was a contact went out on it forcing us to move the wire and change the program to a different location, but then the next day it provided full voltage to a solenoid even when it was supposed to cut out via timer.  We switched the processor out, but now I want to find out why it went bad, and if there is something I can do to make the next one last longer.  I don't have techconnect through AB (That I know of), so how and where do I send my processor out to get a post-mortem analysis on it?

Do I need an encoder (slave) axis for my project? I am using a Powerflex755 and Incremental Rotary Encoder (scaled into linear movement axis)... Any other suggestions would be GREATLY APPRECIATED!! project file https://sites.google.com/site/lyncedrgb/eva/untitledpost-2/StellaPLC.ACD

As I am a noob this is probably a noob question. I have a machine with a micro 1400 and if the machine has a fault or jams it lights it's "machine fault" lamp. The fault can be triggered by one of 8 prox switches not getting made within a certain time span. There is nothing to indicate which one. I'd like to program the lamp to, rather than stay on steady, have a blink pattern to indicate which prox caused the fault condition. 3 blinks and a pause, then repeat for PROX 3 for example. I have searched for this with no joy. Thanks - Jon

Hello All! This is my first post so please give my descriptions some lee-way please:P I am having trouble finding a solid example of ladder logic which integrates a: PowerFlex (755 in this case) Rotary Incrematal Encode ( or any encoder for that matter) A Prox to reset the resolution at specific points along the axis Also, can I use the standard Motion Instructions (MAJ,MAS,MAM etc) to control the movement sequences of the PowerFlex or are they only meant for use with Servos? I am working on automating a Lumber Treatment Process. The movements will have to move tens of thousands of pounds.. Therefore I would like to use the PowerFlex as a Torque Limiter to control a 15HP squirrel cage motor on a massive gear reduction. I have the distances and pulses per distance traveled from the mechanical engineering guys.. I'm just having problems integrating! After using the Setup Wizard for PowerFlex how can I go about actually inserting movement instructions for the drive into my ladder logic? Some more info on different movement profiles.. I've also included my attempt at trying to piece this together thus far.. Any input would be welcome! (StellaPLC) https://sites.google.com/site/lyncedrgb/eva/rslogix The actual drive and PLC are not available to be me at this time.. could this be an issue while trying to write this motion control program? (obviously not testing & troubleshooting portion) Tugger Speeds Freq. ACCEL TIME DECEL Time E-Stop Decel Torque % of max Notes   VERY SLOW 15HZ 0.5s 0.5s 0s 100     SLOW 30HZ 1s 1s 0s 100 Restricted to slow speed within 3m of ends of transfer deck   HAUL 60HZ 5s 5s 2.5S 100 Max torque limit 250% of FLA   EMPTY TRAVEL 120HZ 2s 0.5S 2.5S 30 Torque Limited to 25%  

Hi, I am planning to use an encoder on a CP1L to read on the RPM of a spinning wheel. For this, I can use high-speed counter 0, and the PRV2 instruction. My problem is that I also need the rotation direction. I was wondering if anybody had a tip for this? Thanks

Hi, everyone, I started learning very recently, and I have been writing this little program in which I communicate through RS-232 with a machine. Every time I send a command from the PLC I wait a couple milliseconds for the machine to send a response (a response must always exist, even if it's a mere acknowledgement response), then I save the response that the machine has sent. I organized my ladder logic by the commands that the PLC has to send to the machine (4 commands total, for example: execute this, give me status on that, etc). I started every ladder with an OSR and an AWA instruction, and when AWA is done I have a timer in the next rung to wait for the machine response, and after timer I have a ABL activated when TON is done. The Ladders are related in the sense that the end of each LAD contains a JSR instruction to the next command/ladder. So the commands/ladder always execute in a predefined sequence (LAD2 -> LAD3 -> LAD4 -> LAD5). The logic inside each ladder is like this (the last rung is a little different for the others, this is LAD2): ] start [ ----------------------------------------- [ OSR ] ] OSR OUTPUT BIT [ -------------------- [ AWA ] ] AWA/DN [ ---------------------------------- [ TON ] ] TON/DN [ ----------------------------------- [ ABL ] ] ABL/FD [ ------------------------------------ [ ARL ] ] test if ARL string is 0 [ ----------------[ JSR ] 1) Since I have to use timers so often in my program (they all last for the same period of time) I wonder if I could use the same timer every time (same Control File R6). But I'm quite lost on WHEN I would have to reset the timer, or if this would not be recommended at all, since the timer is still counting for more than one scan. Although I want to believe that the timer for that Ladder would never be counting after the JSR instruction, I think this is true only for the first time since the next time I turn "start" ON the ARL is not zero, so JSR would occur while the timer is still counting. I tried resetting my timer parallel to JSR and using the same timer in the next ladder, but then the timer only counted up for the first time "start" goes ON (I believe because the timer was constantly being reset at every scan). 2) Also using OSR with AWA was the only way I found of making AWA and TON to "behave" (that is, to make AWA only go ON once per start and the timer to go ON every time AWA is DONE). Would there be a better way to do this or is this acceptable? When I tried connecting "start" to AWA directly the program just didn't behave the way I expected at all, I believe because AWA would always be enabled for more than one scan, although I cannot explain why this would be a problem since AWA should only execute from the transition false to true, no? 3) I never clear my buffers or reset my ASCII instructions... when I try to clear in parallel with JSR some of the ASCII instructions' bit ER goes ON, and when resetting my ASCII instructions sometimes I don't see any before/after difference, but oftentimes I just see an undesirable behavior, and to be honest I'm not even sure where in the code I should do it, so I wonder if I should bother. More specifically, in which situations should I care about doing it when writing a program, and where in the program is it recommended to do it? So far I don't seem to have a problem, so I'm being willingly ignorant about it Any suggestion regarding my code/logic is much appreciated! Thank you!

i am working on CTL (online cutter)i am using fx3g plc with 1024 ppr encoder i want to calculate MPM(METER PER MINUTE) in real time with the encoder can some one help me with the logic and how encoder work in frequency mode

Hi Everyone, I have a PowerFlex 525, in Velocity Mode with a Encoder Card "25-ENC-1". We are controlling this drive via TCP/IP with a 1769-L32. Through the PLC if I try to toggle the Bit for "Pos Redefine" in A560 [Enh Control Word] it instantly turns back to 0. But through the Parameter List Editor I am able to toggle A560. For My function I need to have the drive in Velocity Mode, If I change the drive to Position Mode I am able to toggle "Pos Redefine"   Any Thoughts would be great      

I have a micrologix 1200 series module which goes on fault mode after providing it in run mode and it shows an error of 81h whenever i clear the fault nd go to run mode i get faulted again. Please help guys  

Hi, I need to use an absolute encoder to measure angle of turning object. I have to use S7-400 and a PVM14 absolute encoder. The Encoder support "PROFIBUS interface" and use "Class 1 and 2 in accordance with PNO profile 3.062". I am looking for example code, or a good manual. Any advice appreciated!