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  1. Hi everyone! I have a question to all of you guys - do you ever use any software or online tools to manage your automation/electrical engineering projects? I have worked in a number of companies and have seen various scenarios, from using excel tables to run multi-million dollar projects to using proprietary SW for every little tiny project. Unfortunately I do not have experience working for any major big integrator and am very curious how projects are managed at this level (and if every engineer likes the way it is handled).  Additional question - does anyone have ever used a software to automatically generate the PLC code? I know some companies develop products to generate the "skeleton" of PLC program and I think it is a great thing to have.
  2. Hello. I am working on a pilot project building an automated RV park. Our goal is to have people sign in online, or in person at a kiosk. Make their reservation, payment, and get their confirmation e-mail. In that e-mail, will be a QR, or Bar Code, that when scanned at the gate opens the gate, and starts a light that flashes at the site they rented. Power will then be turned on at that site, and a timer in the process will begin, based off their rental time. Once their time has expired, the power at the site will be turned off, controlled by a PLC, and relays.  So I am looking for help in all directions. I have some leads on some plug-ins for Wordpress that offer reservations, and other plug-ins that do Bar code production. As far as the web part I have that covered. We can generate a custom barcode, or QR code based on individual rentals and those can be sent to customers. So what I need is someone to help point me in the right direction of equipment that can speak between the online Barcode process and the PLC to allow a process to begin when scanned. Based off their rental parameters their power is turned on or off. Perhaps a SQL query in some form? I haven't used it, but am aware of its capabilities, and this does seem like an application where it would be used. Is there anything that you have used that are tried and true? I know it's a strange request, just hoping someone bites. Thanks in advance for any ideas, I look forward to solving this puzzle, one piece at a time. 
  3. I have a compact logix with a major fault. Please see my attached file for the complete fault message.  Code 20 array subscript too large. or control data type to large or invalid. Has anyone observed this issue before.  The PLC is a compact logix model.  Every time, the controller is switched from program to run the major fault occurs within 5 seconds.  The fault can be cleared but then it comes back in a few seconds.  I have been told by my tech that no program changes have been made.  Could there be a hardware/wiring issue? Thanks much Document_1234.pdf
  4. Hello, I am trying to receive data from a scale via rs232. my setup; compact logix l18er with a 1734-rs232ascii point IO module to receive the data. I am receiving data from the scale, but I have very little understanding of ascii, so I do not know how to convert the data I am receiving to something use-able. any help on how to convert the data to something I can use or where to even start would be much appreciated. using a scientech ZSA 210 scale https://scientech-inc.com/media/downloadable/files/links/1/2/12222-d_rev-f_instruction_manual.pdf
  5. Calling a Timer in ST code.

    Dear all, In a state machine I have certain states which need to have a timer to handle timeout errors, that is, if the FSM remains too long in a certain state without getting the conditions to transition to another one, it will produce an error. My current code is using a TOF with an input variable that will be triggered upon entering the state, I call the function block, and then turn the signal off so it starts counting: TRIG_STOP_TIMEOUT := TRUE; TTO_GLOBAL_CYCLE_STOP(IN:= TRIG_STOP_TIMEOUT ,PT:= T#15s ,Q=> ERR_GLOBAL_STOP_TIMEOUT ,ET=> CLK_GLOBAL_CYCLE_STOP ); // TOF TRIG_STOP_TIMEOUT := FALSE; For some reason, the counter does not work. I don't know if I should trigger the signal on in one scan and off on the next. I thought about using the system 1s clock as a trigger (SM412) but the description of the TOF function block states whenever the input is ON, the output will be true, and the timer will only start counting once the input is low. The other thing I thought about was to use the TOF_E instead, with the clock as a trigger, and just set the enable signal when I'm in the state, but I'm not sure it'd work correctly, either. Any suggestions?
  6. GS2107-WTBD HMI Problem

    Hi, i cannot confirm if my HMI is already dead or not. History: Upon machine startup the HMI fail to display anything (black screen), the partner PLC is functioning ok. Supply to the HMI is also good, after few hours of not doing anything the display finally emerge. The HMI runs for about 2days and now its completely not displaying anything. I tried connecting my computer and runs GT designer 3 to check if i can communicate / download the HMI program, unfortunately i got an error communication message which i did not get before when it is completely fine. Green light at the back of the HMI on the 100M is observe to be functioning and random green light flicker under SD/RD. Is my HMI already dead? Inputs are much appreciated, thank you!
  7. Hi all, This is my first post here, I read through the FAQ, searched the Allen-Bradley forum and this one for my question but couldn't quite find what i was looking for. My main questions is: Is it possible to programmatically change the service code of a MSG instruction?  It is possible to change the class,  instance and attributes but the application I'm currently writing would be a lot simpler if all I had to create is one instance of the MSG block (and its data) . The only thing stopping me is the service code.   Edit: I'm using a CompactLogix 5380-L306ER   Any input is greatly appreciated!
  8. I am new at PLC programming, I have tried some ways to convert a text into DINT and I haven't found the right way yet, maybe somebody can help me. I want to convert "Hello" to DINT, for example. I tried converting it on here  https://www.branah.com/ascii-converter  to decimal and then using it as an input for a ROUND, FLOOR, TRUNC blocks to get a DINT, but when I get the result and use as an input in a DI_R i block the output doesn't match with the first conversion of "Hello". Any tips on how do I get it to work, please? Thanks in advance. 
  9. Hello  I am currently trying for testing purposes an Mitsubishi Servo Amplifier M4-J4-TM, which has a Servo motor (also from Mitsubishi) controls to integrate in Beckhoff's TwinCat 3. The controller is directly connected to the computer via EtherCat and is also communication between TwinCat and EtherCAT device is detected. But when I switch to online mode and try to control the engine manually, it always comes the following error message:  Error 51 'TCNC' (500): 'Axis 1' (axis ID: 1): The axis or the drive is not ready for positioning (error code: 0x4225)!  Somehow I miss a step to the valid activation of the engine. ?? In the documentation of Beckhoff and Mitsubishi there is no indication. Actually that should work like that. Has anyone ever had a similar problem and knows about advice? Thanks in advance in advance and many greetings
  10. Hey, I have a 1763 L16BBB...when I plug the 1762IF20F2 analog card in, I get a 0189h error code. Any help would be appreciated. Currently looking at doing a bootp on the plc to get online...no ip
  11. Hello All,                 I am in the process of installing a DPM Scanner to one of our machines.  I am trying to program an ASCII String Compare to compare the scanned part number, stored in a string as ST14:0, to a constant value stored in ST15:13.  I have used this tactic before in other applications and it has worked fine every time, except this time.  Am I doing something wrong?  Is there a setting I am not aware of?  Please see the attached image.  Thanks in advance!    
  12. Hi all, I have a micrologix 1400 plc and an SIC E10 engraving machine. the engraver requires its marking info ( day/year/random sequential number etc) to be sent to it via rs232 connection. the manuals have nearly melted my brain and I have no clue how to convert and send this type of info via rs232. please help.   thanks       NOTPROTOE10V6US-R04.pdf
  13. Does anyone have an example piece of ladder logic, created on a Micrologix 1200, using ASCII to READ and Write to a serial device?  I am building a ladder on a Micrologix 1200 that will send data to an old CNC once a certain ASCII instruction is received on the PLC.  For example, when the machine spits out an ASCII "1", the PLC will see the "1" and send out a three digit number depending on a sequence of discrete inputs.   Thank you,
  14. Hello everyone, I'm currently trying to communicate  via ethernet with a Parker drive IPA15-HC. I'm using a 5069-L306ER CompactLogix 5380, revision 30.011. There are add-on instructions that allow you to control the drive, but since they're really basic I'm trying to use message instructions to get more data out of it.  The knowledge base provides a zip named IPA_AOI_Rev4, that includes the add-on instructions and the program you should download to the drive to use them, this is the current file downloaded in the drive. Now, I've tried different msg configurations: CIP Data table read, CIP Data table write, CIP Generic copying the values in the examples and I always get the same:  Error Code: 16#0001 Extended Error Code: 16#0000_0125 That extended error code is nowhere to be found, not in the Logix designer online help and not in rockwell's knowledge base. Any idea?
  15. Hello, I have a fuel level reading system in a 2000 gallon diesel tank. the system has a slc 5 05 of rockwell. I need to connect the system to a printer located in an office 300 meters away from the tank. can someone give me lights about the type of printer I need and what communication technology to use, preferably wireless. Thanks.
  16. Hi All, I am pretty new at electrical design for PLC control panels. We are a UL508A shop, so this is the code I refer to most. Something struck me as odd when I was trying to size wire for this control panel. UL508A 28.3.1 says this: The required size of the field wiring terminal shall not be less than 14 AWG (2.1 mm2) and shall be determined by: a) Calculating the required ampacity per 28.3.2 – 28.3.6; and b) Determining the minimum field wiring conductor size from Table 28.1 having a corresponding ampacity that is equal to or greater than the required ampacity from (a). How can the minimum wire size be #14 AWG? We use #16 AWG for wire to the PLC modules? Are we breaking code or is there something I am missing? Also, understanding code books can be difficult. Is there a website or place I can go to get a plain English translation? I feel like I will read a sentence over and over again to try to understand what they are saying, and feel like there's is a much easier way to say it than the way it is written. For example, "28.3.1 b" ……...what is it really saying?  
  17. The hyphens (dashes) in Sysmac Studio have been replaced by ASCII "boxes."  Anyone having this problem?  See attached screenshot. Sysmac Studio 1.220.80, Windows 7
  18. SCPI Communication

    Has anyone been able to set up back and forth communication with a device that uses SCPI? I have a D2-260 and 5 Kikusui power supplies. The PLC already utilizes a RS485 Modbus network and also has an Ethernet connection. The power supplies only have a RS232 connection and uses SCPI commands. I have searched the web over and there are Modbus to ASCII converters but how to make it where to catch the response in a register for the PLC to find? I am open to anything, 5 small PLCs to there is no possible means to do this. Any direction would greatly be appreciated!
  19. Hello, I have use case for my FX5U-32M PLC controller that has an analogue output module that is hooked up to a 10V trigger SSR heater. I want to use the PID function output (MV) to control power output of the SSR heater (0 - 100%). My measurement value (PV) is an analogue input from a temperature sensor between (0 - 400C). With a temperature set point somewhere between that. I figure that as long as I know the percentage power I need to use,  I can use a pulse width modulation to trigger the SSR heater for the set amount of time each sample cycle.  I think desired output for the MV would be at high deviation under the setpoint that my power output would be 100 percent while lowering when approaching setpoint. But what I don't understand is how I would either guarantee that the values for the MV stay within that range.  Is it the case that I should just tune the PID to output sensible values but not worry too much if MV is in the 0-100 range and then anytime my MV is above 100 just output 100% on the SSR and vice versa for MV under 0? Or am I just approaching this the completely wrong way? Thank you in advance  P.S Currently my PID function block has the Integral and differential actions set to 0. I am experimenting with the standard PID function block with the proportional gain to see the relationship between deviation from setpoint and the proportional gain, What I don't understand is why when my deviation from set point is 13, the proportional gain is set to 1000% then I am seeing an MV of 130, rather than 13000 is there something I am missing about what the proportional gain actually represents.    
  20. Hi everyone - my first post here.  I have a customer with a SLC5/01.  The controller is 1747-L511.  Battery seems good.  The fault LED is flashing.   I tried to connect to it using RSlogix500 and I got this message (photo1).  I selected 'Load From EEPROM' and got this notice. (photo2) Customer has the printed ladder but I can't tell which data types are what. everything is just numbers - no B's, no I's and no O's.  the timers and counters are just numbers too. Luckily the printed ladder has a cover sheet, which led me to the PLC2.(photo3) The rack has two 8 channel inputs and 2 8 channel outputs.  I would like to replace everything with a micrologix 1400 or something, if I could translate the code. Can anyone advise on this matter please?      
  21. good day! I would like to put some ascii code in a device: D3000..D3009 has to be filled with 0x5F54 0x4F5F 0x4150 0x6F73...  ("_TO_APos")  When I fill it using an ascii-input-field in the designer and press "enter" it works. But I would like to put this text automatically in D3000 and following register, when the user press a switch-object. I tried with an 10 actions  "keycode" but I don't see how to say that the key code shouls be saved in D3000. Can somebody tell me the best way to fill more word devices with only one object switch? Thanks in advance   MEBoerner  
  22. My client is a pharmaceutical company and they want to interface their Blood Gas Analyzer (which is a RAPIDPoint 500) to a Controllogix PLC via EtherNet. I have attached a Spec that I found, which gives the initial information you would need to do this. It says that the BGA can transmit data in ASCII. However, it doesn't list what bits I need to send to the device in order for it to send the PLC the data. I've tried contacting Siemen's (who makes the BGA) and they were useless. I also tried searching the RA knowledgebase.  Does anyone have any insight on how to communicate with a device in this way? Thank you Tyler RP500_LIS_5_20_13_-_Rev_C_.pdf
  23. Hello! I want to execute a script exactly one time when I touch a switch. I add a switch on my screen, I set on the register "script" a little script to test, I checked  "use object script". When I start the GOT1455, the script runs all the time, even if I never touched the switch. Can somebody help me to find the issue? Or give a TODO List to exceute a script only If I touch a switch? Thanks a lot in advance MBoerner
  24. Hi Guys, I need help/advice.  First, I'm not new to PLC programming and design. I've been doing this for 30 yrs.  OK that said, 30yrs ago I cared about things like PLC5 serial communications sending ASCII characters as it was a common thing.  Well, I've slept and drank a whole hell of a lot in 30yrs so I really don't care now but I need to do it again. I'm working on a PLC5 to Control Logix conversion.  The company will not update this ancient chamber environmental control.  So, the ASCII coms need to stay.  The old PLC5 took the command string to change the temperature and did a AWA command and out port 0 the new temp setting went.  Logix however, it is not that pretty.  I'm using a Prosoft Technology PLX31 Ethernet to ASCII.  My problem is, the Prosoft device data table in the Logix is data type SINT.  How do I get the command string "L1S"+temperature value, example 27C, so the command would be "L1S27" into the data type array of SINT.   The header is constant.  The only thing that changes is the digits.  So would you guess I convert the L & 1and put those in the first address, S and the first digit of the temperature in next address and the remaining digits in the 3rd word?   Perhaps I'm making it all too difficult.  From what this old memory is telling me, I need to convert each character into the ASCII Hex or Decimal equivalent.  So anybody out there still familiar with this s....tuff?