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  1. Problem: I am getting a control sync fault on 2 recently installed kinetix 5500 but only when my programing PC is connected to the machine network.  Install and setup all went great over a 5 day period.  Then all of a sudden I started to get this fault. Sometimes 100 times in an hour.  As soon as I go offline, and unplug my PC the problem goes away.  I have also tried another PC connected to the Machine network and still get the same result.  Sometimes machine can run for hours with my PC connected with no problem.  I do not have to be online with controller for fault to occur. Setup: I have the 2 K5500's ethernet ports daisy chained together, and then connected via shielded CAT 6 cable directly to port 2 of the Compact Logix Controller Coarse Update is set to 3.5ms and utilization's are at 33% and below.(I have tried the default 2ms with same results) Ethernet modules are configured with FW rev 7.013. Machine network is isolated.(not connected to plant network or internet) Equipment: Compact logix L33ERM Running version 30.01. There are a total of four servos in this system all running over ethernet.  2 Kinetix 350's(not affected), and 2 kinetix 5500's. I have tried: separate ethernet cables for each drive ran through a switch different ethernet cables resetting coarse update speed connecting a different PC for programming   I am just not sure where else to go with this.  Thanks in advance for any help.  
  2. How to count to 120000

    I’m using a Omron CJ plc. I have a press that I need to count the shots up to 120000. I know that the. CNTRX is limited. So does anyone have an example of how to set this up? 
  3. We are getting a processor watchdog fault on a kinetix 5500 but I cant seem to find any information on the cause of this particular issue.  Has anyone ever seen this before? Thanks guys
  4. QD77MS4

    Hi My system : plc Q03ud , simple motion module : QD77MS4 , software : Gx works2 , Application : rotary table and unit degree I send position and speed from HMI ( got 2000 ) , my problem is that when i want send 90 degree for position ( dmov d0 u0\g2006 ) , i have to enter the 9000000 from hmi . and for speed i have similar problem Position hmi ( 9000000 ) ===>> motor rotate 90 degree  Speed hmi (100000) ==>> motor rotate with 100 degree per min
  5. Hi, Does anyone know where to get EDS files for GX Works3 ?  I can't open a file that I need to access because it has an "Unsupported Module". The module is 007ER-1FL2-T, it shows up on the Mitsubishi website but I cannot see any links to EDS files or any software related to this module. Cheers, Olly  
  6. I have a 1747-L30B SLC Brick and it is set to load from EEPROM on boot S:5/8, Error S:1/10, and Run S:1/12. I need to make changes to the program and then store it to EEPROM via "Comms>EEPROM>Store to EEPROM."  When I attempt to store the program with changes, it displays the message "Insufficient Memory Module Size." I assumed the EEPROM memory was maxed out, but I also uploaded the existing program currently stored to EEPROM, made no changes, and attempted storing it back to EEPROM and received the same message. Any advice?
  7. VHSC5/C

    Hey all. Wondering if anyone has an example program they'd be willing to share? Specifically I'm using the 1734-VHSC5/C with a 1769-L18ER-BB1B PLC. All of Rockwell's wonderful information only refers to SLC-500 platform. I'm not trying to do anything terribly fancy, just have a quadrature encoder attached to Channels A & B, then using an output to turn on a valve at 8.0" and turn off at 10.0" Any help would be appreciated.
  8. hi all, i am tring to program my fx1n on to a bag machine where there is a sensor which checks if the bag length is correct by stopping at the appropriate print also we have given a +5 or -5 to check if the print has moved and if moved to cut the bag from where the signal comes. when the colour sensor is off the plc moves the servo motor the the measure we have given and cuts no problem there but as soon as i give it to check the signal from the colour sensor the plc shows different length when i monitor and also it moves past the print and only stops. it seems its not stopping at the interuption. the colour eye is working we checked. if someone can help it would be greatly appreciated. if you can give a small ladder program which works would be even better :)
  9. Good day everybody,    Currently I am working on an application using 3-axis controlled by a QD77MS4 Simple Motion Module.  In this case, I have already set up most of the configuration, but when I try to execute the program, I get the following error:   SP. UNIT ERROR - The location designated by the FROM/TO instruction set is not the intelligent function module/special function module.  - The module that does not include buffer memory has been specified by the FROM/TO instruction.  - The intelligent function module/special function module, Network module being accessed is faulty.  - Station not loaded was specified using the instruction whose target was the CPU share memory.   The QD77MS4 Module is mounted in Base Slot #3, so I use U2\G800, U2\G1500, etc... to Read/Write from it.  The Diagnostics tool indicates the error occurs as soon as I try to access the U2\G800 Buffer Memory. If I set this part of the program to No Execution the error is no longer displayed.  Additionally, if I try to monito the Buffer Memory area of the Module, it says that "The Module Stat Address is incorrect".   I already tried changing the position of the module in the base (Slot 3 --> Slot 1) and changing the corresponding values to reflect that, but still the problem persists.    What am I doing wrong? Is there some kind of configuration I could be missing?    Thanks in advance for your help!   
  10. Hi, I have found this forum extremely helpful in the past.  I greatly appreciate in advance any help/direction. I am having trouble simply placing/invoking a PRV instruction in CX-Programmer.  The program seems to not recognize really any of the High Speed Counter instructions.  (working with a CT021.  I/O table correct, CJ2H CPU67 PLC rack powered on with all green lights.) Please see attached screenshots for what I mean... the PRV, PRV2, CTBL, SPED, etc instructions just show up red (like they are not understood/recognized PLC instructions/functions) when I try to place in the ladder.  There must be something simple that I am not considering.  Thanks again for any help. Michael
  11. Hello! I'm trying to connect my QD75M2 with a MR-J2S40B1 Servo amplifier with an SSCNET cable. The problem is when I try to turn on the Servo ON/OFF on the Intelligent function in GxWorks2, an error occurs saying the servo amplifier is disconnected with my QD75M2. I'm confident that I've wired it properly. What could be the problem? Hoping you might help. Thank you.
  12. Hello, My coworker and I are commissioning a new panel. We have a 1732-AENTR series C remote IO thats Rev 6.1. The project file from a previous identical panel has the module at rev5.3 in the project tree. I downloaded the AOP and ran the installer, it worked no issues. My co worker then did the same thing but now the module is unrecognized in the project tree and the module is missing after installing the AOP. Im concerned he corrupted something. I tried uninstalling and reinstalling the AOP but no luck. It works on my computer but not his? TechConnect said something about corrupting the aop core. My coworker did the first install and he was getting confused about zip files and the virtual machine we run rsl5k on. Maybe he broke it? any suggestions?
  13. Using HOURM as Retentive Counter

    Hello Guys,  is someone using HOURM as a Retentive Counter ? I Tried it but i have no success. like this one: HOURM( Betriebsstundenzaehler_ein , 700, Betriebsstundenzaehler , Platzhalter1 ); I'm using FX5U. Our old Programm was written in Ladder.    
  14. Hello Sirs! I have a problem with PF527. I get alarms 'control sync alarm' and 'module sync alarm' occasionally. I suppose this meaning that PLC is missing some data from the PF527 device. How to confirm this or what should I do with the problem? Any ideas? Motion group update period is 8ms. Also this device is the last device in the ethernet line. I am thinking to pull the cable directly to the switch near PLC. I am not sure does it help?  
  15. FBs-CBE distortion

    Hi every one After sending some command to plc using fatek FBs CBE module , router internet connection goes off and internet LED turn red. i mean it works fine for a minute.. then internet connection of router will be off...  why this happens?
  16. QD75M4 AND MR-J2S-40B

    Hello i have problem about connection between QD75M4 AND MR-J2S-40B  now MR-j2S is display "Ab" every time i can't solve this problem 
  17. I need a Red Lion HMI to communicate with an IO module (8) IO's ... I don't really need a PLC.  Because the control of a certain LinMot drive for a linear motor can be activated by IO's.  This LinMot drive can store up to 100 curves... which can simply be called into operation by a single binary number between 0 & 255,  defined by eight IO's ..  you input the number on the HMI, the HMI converts to binary and set the (8) IO's in the module which sends the binary number to the LinMot drive..   Yes, there are some other IO's for starting and stopping ... and it may be unrealistic for me to not use a PLC.   I'm trying to get the cost way down...    If a "stand-alone" IO module does not exist... then is there a simple, low budget PLC out there, with 8 or 16 IO's available..?    Thanks much, Michael
  18. Hello Everyone, I am struggling with interfacing Incremental encoder with FX5U PLC, Does anyone have parameter setting and sample program for same. i am unable to fetch counts...   Encoder: 500ppr, 24V line drive, A-B phase,  PFA datasheet
  19. IC200ALG264 Analog Input module

    Hello all, Thanks for the forum which has provided me with a lot of help overtime. I'm posting my first thread since I can't seem to find an answer to my issue. I'll quickly explain the situation: I'll be installing a RTD sensor to a GE Fanuc IC200ALG264 analog input module using a 4-20mA converter. Everything is fine except I can't seem to understand the polarities of the Fanuc inputs. I'll explain better: the module has an IC200CHS022 for the terminals, 15 terminals total, and the manual is reporting a "number" and a "connection" for each terminal. Now, the "number" seems to correspond to the visible pin of the terminal. But the positive and negative symbols are represented on the "connection", which I can't seem to wrap my head around what it means. Attached are abstracts from the manual and a photo of the terminals. Please tell me where to connect positive and negative outputs of the 4-20mA converter. Thank you. Terminals Table Terminals drawing Terminals photo (front)
  20. Hi all! We have a problem with a Mitsubishi system. After switch off the machine in home position and back on, it resets the servo encoder value to 0.  I checked the servo parameters, and the Absolute encoder is enabled, the ext. battery is ok and no zero reseting in the program ( I think...). Is there a parameter I should check or some setting in the intelligent module? The system consists Q01CPU, QD77MS2 im., J4 200B amp with 6v battery, and HG-SR152 motor.
  21. PID Loop Review

    Hi all, I am trying to set up a PID loop for a project I'm working on, and I was hoping someone could take a look at it for me. Most of what is written comes from the Q, L programming manual, but I've changed a few things so that the program can write changes to the SV as needed. The processor is a Q03UDE and the Analog Module is a Q64AD2DA, using only channels 1 and 5. Thanks for looking! PID Project.gxw
  22. FX5U high speed counter

    Hi All Does anyone know if it's possible to simulate the HSC function using just the software? I'm using the Hioen command but I want to try and simulate it if possible. Thanks in advance Scott
  23. Hello! Anyone have tips for getting a precise count in seconds for the «on time» of a input? water pump deliveres 20 l/min and input is feedback that its running. ive been trying with %s4-6 and input in serial but not getting it precise Somachine basic
  24. Hello Everyone, I am new at this forum, seeking help from you guys and gals. Scenario: I have a Controllogix 1756-L71 5570 controller installed with 1756-TIME module. The function of time module is to take time from GPS clock module in NTP format and send it to controller in PTP format. All the status LED's on Time module are OK. Also sync LED is Green. Still the time of controller is not synchronized with GPS clock there is a difference of 45 mins. Fellows please help. I'll be helpful.
  25. Does anyone know how to reset the "Maximum Total Observed" CIP Connection statistics on a EN2T or a L83 Processor?