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  1. Let me start off by saying that I have 36 plus year of experience with Industrial Automation and Robotics and take great exception to the sensationalism expressed in these headlines.  Please allow me to rant and hopefully save another young engineer from a similiar mishap. https://www.foxnews.com/us/robot-attacked-tesla-engineer-at-texas-factory https://nypost.com/2023/12/26/business/tesla-factory-worker-attacked-by-robot-which-dug-claws-into-back-arm/ Websters tells us that an attack is "a belligerent or antagonistic action".  Such action is by definition not possible by a non-sentient piece of automation equipment. The American Industry Standard for Robotics has been ANSI-RIA 15.06 and it clearly states that anyone entering the working envelope of a robot must posess the Teach Pendant or Alternate Disconnect Means at all times.   Now reading the articles it appears that this was a multi-robot cell as the "engineer was programming two other robots in the cell."  Thus if his work did not involve the Third Robot it should have been under Lockout-Tagout_Try per OSHA 1910.147.  Had that been the case this catastrophe would not ahve occurrred.   If the Third Robot needed to be under power then it's pendant or disconnect should have been in the control of the Enginner and the 3rd robot limited to slow speed allowing for stopping when the errant action occurred. There is another possibility I would mention, something malfunctioned in the controls design and the safeties the Engineer thought he had, did not operate as intended.  The designer in this case will need to explain what happened. In closing , let me point out this incident occurred in 2021 and this is 2023 almost 2024 and we're just hearing about it.  If the Industry really wants to get better we'll "Fail Forward" and teach other robot users what actually went wrong here and make sure others don't have the same mishap.  That Mr. Musk would be a world class response. 
  2. Hi All, I need access to a the Safety function blocks within a safety CPU using sysmac studio on a machine we are upgrading.. Is there a generic password available to gain access? Best Regards, Paul  
  3. Mitsubishi safety relay

    Hello guys! A would like to set up a new inverter for my existing machine. I wanna follow the recomandation about the safety wiring. The only problem is I need one more, Z safety output. I checked, there is official expansion unit, and it says I have to only connect the EA, EB, EG, and EP terminals ? Do I have to connect again the X0, COM0 ; X1, COM1 terminals, because I want actually the same inputs, just I need one more safety relay output. I attached picture about it, thanks ahead. 
  4. Hello group, Is it possible to copy the data string from a 1734-IB8S to a datatype such as an INT or DINT? When setting up the I/O with a Safety PLC, the discrete I/O is setup within the Safety Program but it's contained within the program itself. To utilize the same I/O points in a Continuous task requires inserting and remapping the I/O points to essentially the same tags. If the I/O data could be moved/copied to a global datatype within the Safety Program, it seems like it would reduce any redundancy in the Continuous tasks.   Anyone done anything like that/ Suggestions?
  5. Troubleshooting NS8 Hmi

    Good day sirs, i would like to see your help with this our company owns multiple HMI Omron NS8 it seems that this unit always break in the site. we fixed one of the unit but it is only showing white screen is this possible that there no CF connected inside the HMI? ( note i was newly hired by the company wanting to help my superiors) thank you in advance everyone
  6. Hello,  I am using Omron’s safety G7SA to relay 24 volt line. But the strange thing happening is that, one relay’s output is only 5 voltage, even the relay is on. I exchanged relays, it remains the same. Maybe the base socket is problematic?  Or is this just G7SA failure? 5v (exactly 4.96v) is strange. Please give me some advice.   Many thanks in advance.   Ting    
  7. I have a piece of machinery that has multiple PNOZ m1p units that communicate to each other.  My trouble is that the base units versions vary from 5.6 to 6.5 and we found a programmed SD in the older base versions will not run properly in the later base units. We don't have the software and frankly, taking on the liability of the machines safety if we reimage the chip to newer software (which we also don't have) is not in our best interest.  The company that created the system may not service the system anymore thus rendering the 3/4 million dollar machine down to scrap metal. Anyone know where I can get a base version list which os sd cards are compatible (ex..but not exact...for reference only...V5.6 to V6.2 will work, but upgrade required at V6.5 base)?   From this we can add up the upgrades and propose full replacements. It was a great idea, but can be crippling with the way technology changes. Thanks, Mike    
  8. I have a question regarding hazardous zone design. My control cabinet will be in safe area but I need to have e-stop and safety limit switch located in hazardous area, Div 1 Zone 1. I am assuming that I can use zener barriers or isolators between the field devices and safety relay. I just wonder if the safety relay will function properly with barriers in between? Also do I have to use 24VDC safety relay for this application? I don't know what voltage/current is present on the terminals connecting to safety devices.
  9. Hi, Currently Im working on R08CPU using GX Works3 1.066U and I installed a 16GB SD memory card. Where can I find the tool to format the SD card in GX Works3 ?   
  10. Hi. I have been up, down left and right in sysmac looking for the safety cpu's to add. If i open a project that has these devices, "Safety CPU device" shows in their toolbox window, while my project that does not have any safety added (trying to), does not have the "Safety CPU device" in toolbox. Any idea how to get it to show up so i can add the SCPU?  
  11. So im looking for recommendations on a safety PLC application, and I'd like some advice. So the addiction is zero motion detection, were using a 5069-L306ERMS2, 5069-IB8S, 5069-OBV8S. What id like to know if its feasible and safe. Can a zero speed detection code be written and safe in a PLC? I mean you can buy a zero speed detection safety relay, and two generic sensors , one PNP, and one NPN, and its just watching the pulses to happen in a predetermined manor and that both transition in the correct manor and that they both stop. So why or why not do this in a PLC? Any advice on how to do it, and considerations or advice?  What are peoples thoughts and or advice?
  12. Hello. We are looking for a safety scanner that has CIP safety(Ethernet IP) or fSoE (Safety over etherCAT) that is combability with sysmac and NX102 cpu. There is a lot of safety scanners on the market that support CIP safety and fSoE and I have tried to load in both EDS  and ESI files into sysmac with no succes. Of course the best option would be that OS32C safety scanner from Omron themselves would have build in support for Cip safety at the moment it only support ethernetIP to read out data for diagnostics.   Is there anyone that is running a safety scanner with sysmac with CIP safety or fSoE ?  If you do I would be very happy to receive the brand from the safety scanner manufacture.   /Best regards.
  13. I am having some trouble at a customer's site getting a program transferred from an SD Card to update the HMI program in an NA Screen.  I am not there but when the customer tried to transfer the new code they got a message "OS Version Mismatch - Install OS 7.4.0 the user program expects." I am not sure what to advise them because I can't find this when I search the NA manuals. Any help would be greatly appreciated, I am in NY and they are in China so I can not even reach out to Omron Tech Support right now because they are closed. I attached a screen shot of the HMI.   Thank you!!!
  14. A1S68AD CARD

    Hello. I have a system in which an A1S68AD card is used, that card has been damaged . I replace that damaged card with the new A1S68AD card with same wiring and same setting of dip switch. But at channel number 3 there is a RTD connected which gives 4-20 mA signal. But in Plc at channel number 3 the data register is showing -2400 fixed value all the time and in actual the temperature is varying. But PLC SHOWS FIXED VALUE OF -2400. PLEASE HELP ME OUT.
  15. I have an analog output card 1734-OE2V and there is in the fault/actions page parameters for program mode. What is program mode and when it is activated? Fault mode is clear but... Program should be written the value, but when this happens?
  16. Hi guys,  Can someone explain me what is the difference between SS1 and SS2 instruction ? I read the help but its not so helpful for me.  THank you so much.
  17. Hi,  Can someon help me with the following question. Like what makes a Kinetix 6000 drive a Guarded drive ? What type of safety stuff can you set to make it more safe.  Is it some parameter ? I am bit confused, by the manual. Should I active it in the PLC program or how ? Or it is some setting like a safe speed or torque.  I would really appreciate any help. Thank you so much ahead.  Have a great day, thanks for the reading.
  18. Hello guys!  Im using RS Logix 5000.  Can someone explain me what is the difference between when a servo is shutdown or disabled ?  I read the help but it says the same. I can assume it like when its shutdown, there is inside some circuit which is not allow the 3 phase for the drive.  Disabled is that when it have the 3 phase but nothing can happen ? Is there any difference with the break ? Like when its shutdown it can rotate until its slow down by itself or the break will be active ?  I tried to uplod a pic but it was not succesful. When you open a servo axis properties and you choose the Fault actions tab. You can find there these settings.    Thanks a lot. 
  19. Logo mem card

    Hello,      i have one questions. Is possible upload program from  SIEMENS LOGO MEMORY BATTERY CARD ? If is possible ... how?    Thank you for your help.       Regards Beny
  20. Hi. I would like to ask that like you guys are when using a kinetix servo motor what type of safety conditions are possible ? I found a fault actions label. Is there anything else like between the parameters or so ? Thanks ahead. 
  21. Safety PLC R08SFCPU

    Good day Guys I have been working with Mits for a while but i am new to the GX works 3 setupp. We are looking at using R08SFCPU PLC with a RJ71GF11-T2 for CC-Link IE Field in order to do safety. No i think i understand the normal IO on this device but the safety i just cant get to a point to understand what is happening. When i try to address it SA\X0.... then it says it is invalid. Does anyone have an idea how to do the setup for safety or a manual that describes a bit in detail.   Thanks
  22. Hello All,    I have had no luck sorting through Pilz datasheets on this CPU to find cable / software to connect/upload the program. Any insight?   We are upgrading this to the CPU 4000 series - it will use DeviceNet. Will this node number / memory allocation be setup within the 'PSS 4000 Firmware' software? Where do I find a guide for this?   Thank you.
  23. Simatic pc to simple pc with profibus card

    Hi every one, One of my machine i have to fix , has simatic pc unit installed that causing too much trouble  and client want to replace it with simple pc with additional profibus card installed in PCI slot, is there any way to configure image of simatic pc in new simple pc
  24. Hi everyone, I have an annoying fault on my Kinetix 5700 drive: M01-Safety Feedback. I know this fault is generated by  the SFX instruction in my Safety program that sets tag: "Axis.SFXFault" to 1. The problem is that the instruction is NOT in Fault (Fault code 1 = no fault). This error occurred after Safety encoder 843ES lost it's IP address. I used Bootp to set it gain. And reset the SFX instruction. I can see the encoder in studio 5000 rev 32.12 running and ok.  Does anyone encountered this problem? How can I clear the fault?   Thanks
  25. I am looking to export a recipe to an SD card. I know the recipe IAG has an export button but it requires a recipe control. I need to export the recipe using vb code from a page that does not have a recipe control.